MSP-DL1000 Multibrush Finishing Machine — Technical Proposal

1. Overview

The MSP-DL1000 Multibrush Finishing Machine is a high-precision finishing solution for metal sheet parts, designed with 3 processing stations. It is fully automated and operated via an intuitive HMI touchscreen, allowing effortless selection of finishing programs, ensuring reproducibility, and preventing operator setup errors.

Automatic height adjustment at each processing station guarantees consistent quality and precision. The machine is suitable for deburring, edge rounding, deslagging, grinding, finishing, and oxide layer removal.

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2. Key Features

• 3 Processing Stations: Sequential operations for grinding, brushing, and final finishing.

• HMI Touchscreen Control: Easy program selection, high reproducibility, error-free operation.

• Automatic Height Adjustment: Ensures consistent pressure and precision across workpieces.

• Constant Pressure Grinding: Uniform removal of burrs and imperfections.

• Oscillating Disc Brushes: Light pressure rounding for inner and outer contours.

• Round Brush Finishing: 6 brushes provide a non-directional finish and radius 1+ mm edge rounding.

• Integrated Dust Collection: Keeps the workspace clean.

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3. Technical Specifications

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4. Functional Process Description

4.1 Grinding Station

• Removes burrs and surface imperfections.

• Provides a flat, burr-free surface.

• Prepares the surface for subsequent brushing and finishing.

4.2 Oscillating Disc Brush Station

• Applies light pressure to round both inner and outer contours.

• Smooths edges and refines the shape for uniformity.

4.3 Round Brush Finishing Station

• 6 brushes provide a non-directional finish.

• Rounds edges with a minimum radius of 1 mm.

• Ensures a high-quality, durable, and aesthetic surface.

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5. Supported Processes

Edge Rounding

• Smooths sharp edges and corners after milling, drilling, or cutting.

• Improves safety and enhances coating adhesion.

Deslagging

• Removes metal slag accumulated during cutting or molten metal processing.

• Ensures product quality, purity, and dimensional accuracy.

Deburring

• Removes protruding imperfections or burrs formed during machining.

• Ensures smooth surfaces, preventing injuries and improving product quality.

Finishing

• Refines surfaces for aesthetic appeal and durability.

• Prepares metal surfaces for coatings, painting, or assembly.

Grinding

• Levels surfaces and removes material irregularities.

• Enhances dimensional accuracy and surface quality.

Oxide Layer Removal

• Removes the hard oxide layer formed during cutting.

• Ensures proper adhesion for subsequent processing steps.

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6. Advantages

• High precision due to multi-axis automatic height adjustment.

• Consistent quality across all workpieces.

• Reduced labor costs and operator errors.

• Versatile for multiple finishing processes.

• Improved safety and surface aesthetics.