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MSP-DL1350
1350mm Deburring and Edge Rounding Machines for Removing Burrs from Parts After Laser Cutting, Punching, or Stamping Sheet Metal
A 1350mm deburring and edge rounding machine is a highly effective solution for processing sheet metal parts that have undergone laser cutting, punching, or stamping. These machines are designed to remove burrs, smooth edges, and round sharp corners, improving both the functionality and appearance of the parts. The 1350mm working width allows for handling a variety of parts, from small to medium-sized sheet metal components, in a highly efficient and automated process.
Increased Capacity: The 1350mm working width provides the ability to process larger parts or multiple smaller parts in a single pass, improving throughput and reducing processing time.
Versatility: It is suitable for a variety of materials, such as carbon steel, stainless steel, aluminum, and non-ferrous metals, making it a flexible solution for multiple industries.
Laser Cutting: Laser cutting often results in fine burrs and slag, particularly on thin materials. The deburring machine effectively removes these burrs and slag from the edges without affecting the part's integrity.
Punching: Parts created by punching can have rough edges, burrs, or residual material that needs to be cleaned up. This machine efficiently removes those imperfections, ensuring smooth, precise edges.
Stamping: Stamping processes can leave unwanted burrs on the edges of parts, which can interfere with further processing or assembly. This machine ensures that the parts are free of burrs, making them safer to handle and improving overall quality.
Edge Rounding: One of the key advantages of this machine is its ability to round sharp edges, which is important for safety, aesthetics, and ensuring proper fit during assembly.
Controlled Edge Radius: The machine can adjust the radius of the edge rounding to meet specific requirements, allowing for consistent and repeatable results. This feature is essential for industries that require precise edge treatments.
Prevents Injury: By rounding the edges, the machine helps prevent injury during handling, assembly, or further processing of the parts.
Abrasive Belts: The machine is typically equipped with abrasive belts of varying grits to remove rough burrs, slag, and oxidation. The belts provide a smooth finish and can handle a wide range of material thicknesses.
Brush Units: Brush heads, including steel wire brushes or abrasive brushes, are used to remove fine burrs and slag, as well as to round edges gently and evenly.
Polishing and Finishing: After deburring and edge rounding, the machine may also feature polishing or finishing stations to further enhance the surface quality of the part, making it ready for subsequent processes like coating or painting.
Integrated Dust Collection: The machine includes an effective dust extraction system to capture debris, dust, and particles generated during the deburring and finishing processes. This helps maintain a clean working environment.
Eco-friendly Operation: With advanced filtration systems, the machine helps reduce air contamination, making it safer for operators and minimizing the environmental impact.
Adjustable Speed and Pressure: The machine typically features adjustable feed speeds and pressure settings for both the abrasive belts and brushes, allowing operators to fine-tune the process based on the material and burr size.
User-Friendly Interface: Many modern deburring machines feature an intuitive control panel or touchscreen interface that makes it easy to set parameters, monitor progress, and adjust settings as needed.
Automation: Some machines offer fully automated operations, which reduce manual labor and increase consistency in the processing of parts.
These machines are essential in industries where precise, burr-free, and edge-rounded parts are critical. Common applications include:
Automotive Industry: Deburring and rounding edges of parts like brackets, frames, and engine components that are subjected to cutting, stamping, or laser cutting processes.
Aerospace: High-precision deburring and edge rounding for structural components, fasteners, and other metal parts used in aircraft and spacecraft manufacturing.
Metal Fabrication: For manufacturers working with sheet metal, including construction and HVAC industries, to ensure parts are deburred and rounded before further processes.
Electronics: Metal components used in electronics need precise edge treatment to ensure they fit into assemblies and avoid sharp edges that could cause short circuits or physical harm.
Medical Device Manufacturing: Ensuring parts used in medical devices have smooth edges and are free from contaminants or sharp burrs that could affect the performance or safety of the device.
Working Width: 1350mm (suitable for medium to large-sized sheet metal parts)
Processing Thickness: Typically accommodates parts ranging from 0.5mm to 50mm thick (depending on the material and machine settings).
Speed Control: Adjustable feed speeds for varying material types and burr sizes.
Abrasive Belts: Can be fitted with different abrasive belts depending on the required finishing standard (e.g., coarse, medium, or fine grit).
Brush Heads: Equipped with rotating wire or abrasive brushes for fine burr removal and edge rounding.
Dust Extraction: Integrated dust collection and filtration system for a cleaner working environment.
Adjustable Edge Radius: Provides the ability to control the radius of edge rounding to match customer requirements.
User Interface: Often comes with digital controls or touchscreen interfaces for easy operation and precise adjustments.
Automation: Advanced models feature fully automated systems for faster setup, reduced manual intervention, and increased production efficiency.
Higher Throughput: The wider working width allows for faster processing of multiple parts at once, increasing productivity.
Improved Part Quality: By removing burrs and rounding edges with precision, the machine improves both the functionality and aesthetic quality of the parts.
Reduced Manual Labor: Automation of the deburring and edge rounding process reduces reliance on manual labor, leading to more consistent results and fewer errors.
Enhanced Safety: By rounding sharp edges, the machine helps improve safety during handling, assembly, and subsequent processing of the parts.
Cost Efficiency: The machine’s ability to handle large volumes of parts in an automated fashion helps reduce labor costs and minimize scrap material, improving the overall cost-effectiveness of production.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤1330mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 45.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 2300mm × 2500mm | |
| Machine Weight | Approx. 6T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ1910mm × 1350mm | |
| Abrasive Roller Brush Size | Φ300mm × 400mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 18m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 8 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 5000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
1350mm Deburring and Edge Rounding Machines for Removing Burrs from Parts After Laser Cutting, Punching, or Stamping Sheet Metal
A 1350mm deburring and edge rounding machine is a highly effective solution for processing sheet metal parts that have undergone laser cutting, punching, or stamping. These machines are designed to remove burrs, smooth edges, and round sharp corners, improving both the functionality and appearance of the parts. The 1350mm working width allows for handling a variety of parts, from small to medium-sized sheet metal components, in a highly efficient and automated process.
Increased Capacity: The 1350mm working width provides the ability to process larger parts or multiple smaller parts in a single pass, improving throughput and reducing processing time.
Versatility: It is suitable for a variety of materials, such as carbon steel, stainless steel, aluminum, and non-ferrous metals, making it a flexible solution for multiple industries.
Laser Cutting: Laser cutting often results in fine burrs and slag, particularly on thin materials. The deburring machine effectively removes these burrs and slag from the edges without affecting the part's integrity.
Punching: Parts created by punching can have rough edges, burrs, or residual material that needs to be cleaned up. This machine efficiently removes those imperfections, ensuring smooth, precise edges.
Stamping: Stamping processes can leave unwanted burrs on the edges of parts, which can interfere with further processing or assembly. This machine ensures that the parts are free of burrs, making them safer to handle and improving overall quality.
Edge Rounding: One of the key advantages of this machine is its ability to round sharp edges, which is important for safety, aesthetics, and ensuring proper fit during assembly.
Controlled Edge Radius: The machine can adjust the radius of the edge rounding to meet specific requirements, allowing for consistent and repeatable results. This feature is essential for industries that require precise edge treatments.
Prevents Injury: By rounding the edges, the machine helps prevent injury during handling, assembly, or further processing of the parts.
Abrasive Belts: The machine is typically equipped with abrasive belts of varying grits to remove rough burrs, slag, and oxidation. The belts provide a smooth finish and can handle a wide range of material thicknesses.
Brush Units: Brush heads, including steel wire brushes or abrasive brushes, are used to remove fine burrs and slag, as well as to round edges gently and evenly.
Polishing and Finishing: After deburring and edge rounding, the machine may also feature polishing or finishing stations to further enhance the surface quality of the part, making it ready for subsequent processes like coating or painting.
Integrated Dust Collection: The machine includes an effective dust extraction system to capture debris, dust, and particles generated during the deburring and finishing processes. This helps maintain a clean working environment.
Eco-friendly Operation: With advanced filtration systems, the machine helps reduce air contamination, making it safer for operators and minimizing the environmental impact.
Adjustable Speed and Pressure: The machine typically features adjustable feed speeds and pressure settings for both the abrasive belts and brushes, allowing operators to fine-tune the process based on the material and burr size.
User-Friendly Interface: Many modern deburring machines feature an intuitive control panel or touchscreen interface that makes it easy to set parameters, monitor progress, and adjust settings as needed.
Automation: Some machines offer fully automated operations, which reduce manual labor and increase consistency in the processing of parts.
These machines are essential in industries where precise, burr-free, and edge-rounded parts are critical. Common applications include:
Automotive Industry: Deburring and rounding edges of parts like brackets, frames, and engine components that are subjected to cutting, stamping, or laser cutting processes.
Aerospace: High-precision deburring and edge rounding for structural components, fasteners, and other metal parts used in aircraft and spacecraft manufacturing.
Metal Fabrication: For manufacturers working with sheet metal, including construction and HVAC industries, to ensure parts are deburred and rounded before further processes.
Electronics: Metal components used in electronics need precise edge treatment to ensure they fit into assemblies and avoid sharp edges that could cause short circuits or physical harm.
Medical Device Manufacturing: Ensuring parts used in medical devices have smooth edges and are free from contaminants or sharp burrs that could affect the performance or safety of the device.
Working Width: 1350mm (suitable for medium to large-sized sheet metal parts)
Processing Thickness: Typically accommodates parts ranging from 0.5mm to 50mm thick (depending on the material and machine settings).
Speed Control: Adjustable feed speeds for varying material types and burr sizes.
Abrasive Belts: Can be fitted with different abrasive belts depending on the required finishing standard (e.g., coarse, medium, or fine grit).
Brush Heads: Equipped with rotating wire or abrasive brushes for fine burr removal and edge rounding.
Dust Extraction: Integrated dust collection and filtration system for a cleaner working environment.
Adjustable Edge Radius: Provides the ability to control the radius of edge rounding to match customer requirements.
User Interface: Often comes with digital controls or touchscreen interfaces for easy operation and precise adjustments.
Automation: Advanced models feature fully automated systems for faster setup, reduced manual intervention, and increased production efficiency.
Higher Throughput: The wider working width allows for faster processing of multiple parts at once, increasing productivity.
Improved Part Quality: By removing burrs and rounding edges with precision, the machine improves both the functionality and aesthetic quality of the parts.
Reduced Manual Labor: Automation of the deburring and edge rounding process reduces reliance on manual labor, leading to more consistent results and fewer errors.
Enhanced Safety: By rounding sharp edges, the machine helps improve safety during handling, assembly, and subsequent processing of the parts.
Cost Efficiency: The machine’s ability to handle large volumes of parts in an automated fashion helps reduce labor costs and minimize scrap material, improving the overall cost-effectiveness of production.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤1330mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 45.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 2300mm × 2500mm | |
| Machine Weight | Approx. 6T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ1910mm × 1350mm | |
| Abrasive Roller Brush Size | Φ300mm × 400mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 18m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 8 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 5000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
