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| Quantity: | |
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MSP-DL1350
Processed Materials: Carbon steel, stainless steel, aluminum plates, copper plates, and various non-ferrous metals.
Functions of the Flame Cut Metal Deburring Machine:
Burr Removal:
The machine is primarily designed to remove burrs and slag from the edges of metal sheets produced during flame cutting. It helps to smooth the edges and remove the residual sharpness, ensuring a clean and safe finish on the workpieces.
Edge Treatment:
The machine can handle the edges produced by flame cutting, including performing deburring, edge rounding, or beveling. It ensures that the edges are uniformly treated, reducing sharp points and enhancing the overall safety and appearance of the metal sheets.
Surface Finishing:
The machine offers additional features to improve the surface finish, such as polishing, grinding, or achieving a brushed effect, depending on the processing requirement. This enhances both the aesthetic quality and the functionality of the material.
High Efficiency:
The machine operates with high automation, enabling continuous processing of flame-cut sheets, reducing manual labor, and increasing overall production efficiency. It can process large volumes of materials in a short time, making it ideal for high-demand production environments.
Dust and Fume Extraction:
Equipped with an efficient dust extraction system, the machine removes the dust and fumes generated during the deburring process. This ensures a safer and cleaner working environment, which is essential for both worker health and compliance with safety regulations.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤1330mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 45.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 2300mm × 2500mm | |
| Machine Weight | Approx. 6T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ1910mm × 1350mm | |
| Abrasive Roller Brush Size | Φ300mm × 400mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 18m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 8 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 5000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
Processing Workflow of the Flame Cut Metal Deburring Machine:
Initial Workpiece Loading:
Metal sheets, typically made of stainless steel, carbon steel, aluminum, or copper, are loaded into the machine. These sheets are typically cut using a flame cutting process that leaves behind rough edges and burrs.
Slag and Burr Removal by Hammer Disc Brushes:
The workpiece first enters the Hammer Disc Brush station, where rotating hammer-like brushes strike the surface of the sheet to break off and remove larger burrs and slag particles created during the flame cutting process.
Sanding and Refining:
The sheet then passes through the Sanding Belt station, where residual burrs and surface roughness are further smoothed. The sanding belt helps to refine the surface, giving it a more uniform and clean finish.
Edge and Hole Deburring with Rotary Brushes:
After the sanding belt, the sheet moves to the Rotary Brush station. Here, a set of multi-directional rotary brushes rotates at high speeds to remove any remaining burrs from the edges and holes. The rotary brushes provide a comprehensive 360° deburring effect and create rounded or beveled edges (R angles), depending on the required finish.
Optional Independent Processing:
Each station (hammer disc brush, sanding belt, and rotary brush) can operate independently. This allows for tailored processing:
The Hammer Disc Brush can independently remove slag from the edges.
The Sanding Belt can perform polishing, deburring, or surface finishing.
The Rotary Brushes can independently complete deburring and edge rounding tasks, especially for laser-cut or CNC-punched parts without damaging protective films or the material surface.
Vacuum System for Workpiece Fixing:
The workpieces are securely held in place using a vacuum system that provides strong negative pressure to prevent movement during processing. This ensures consistent results for smaller parts (50mm x 50mm and above) without the need for custom fixtures.
Dust Collection and Filtration:
The machine is equipped with a wet vacuum cleaner and a high-pressure fan system to collect and filter dust and debris generated during the deburring process. This system ensures environmental protection by absorbing metal dust and releasing clean air, while also recovering metal powder for recycling.
Finished Workpiece Output:
After passing through all processing stages, the workpieces are output with smooth, clean edges, free of burrs, slag, and sharp points. The material is now ready for further processing or assembly.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
Processed Materials: Carbon steel, stainless steel, aluminum plates, copper plates, and various non-ferrous metals.
Functions of the Flame Cut Metal Deburring Machine:
Burr Removal:
The machine is primarily designed to remove burrs and slag from the edges of metal sheets produced during flame cutting. It helps to smooth the edges and remove the residual sharpness, ensuring a clean and safe finish on the workpieces.
Edge Treatment:
The machine can handle the edges produced by flame cutting, including performing deburring, edge rounding, or beveling. It ensures that the edges are uniformly treated, reducing sharp points and enhancing the overall safety and appearance of the metal sheets.
Surface Finishing:
The machine offers additional features to improve the surface finish, such as polishing, grinding, or achieving a brushed effect, depending on the processing requirement. This enhances both the aesthetic quality and the functionality of the material.
High Efficiency:
The machine operates with high automation, enabling continuous processing of flame-cut sheets, reducing manual labor, and increasing overall production efficiency. It can process large volumes of materials in a short time, making it ideal for high-demand production environments.
Dust and Fume Extraction:
Equipped with an efficient dust extraction system, the machine removes the dust and fumes generated during the deburring process. This ensures a safer and cleaner working environment, which is essential for both worker health and compliance with safety regulations.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤1330mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 45.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 2300mm × 2500mm | |
| Machine Weight | Approx. 6T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ1910mm × 1350mm | |
| Abrasive Roller Brush Size | Φ300mm × 400mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 18m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 8 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 5000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
Processing Workflow of the Flame Cut Metal Deburring Machine:
Initial Workpiece Loading:
Metal sheets, typically made of stainless steel, carbon steel, aluminum, or copper, are loaded into the machine. These sheets are typically cut using a flame cutting process that leaves behind rough edges and burrs.
Slag and Burr Removal by Hammer Disc Brushes:
The workpiece first enters the Hammer Disc Brush station, where rotating hammer-like brushes strike the surface of the sheet to break off and remove larger burrs and slag particles created during the flame cutting process.
Sanding and Refining:
The sheet then passes through the Sanding Belt station, where residual burrs and surface roughness are further smoothed. The sanding belt helps to refine the surface, giving it a more uniform and clean finish.
Edge and Hole Deburring with Rotary Brushes:
After the sanding belt, the sheet moves to the Rotary Brush station. Here, a set of multi-directional rotary brushes rotates at high speeds to remove any remaining burrs from the edges and holes. The rotary brushes provide a comprehensive 360° deburring effect and create rounded or beveled edges (R angles), depending on the required finish.
Optional Independent Processing:
Each station (hammer disc brush, sanding belt, and rotary brush) can operate independently. This allows for tailored processing:
The Hammer Disc Brush can independently remove slag from the edges.
The Sanding Belt can perform polishing, deburring, or surface finishing.
The Rotary Brushes can independently complete deburring and edge rounding tasks, especially for laser-cut or CNC-punched parts without damaging protective films or the material surface.
Vacuum System for Workpiece Fixing:
The workpieces are securely held in place using a vacuum system that provides strong negative pressure to prevent movement during processing. This ensures consistent results for smaller parts (50mm x 50mm and above) without the need for custom fixtures.
Dust Collection and Filtration:
The machine is equipped with a wet vacuum cleaner and a high-pressure fan system to collect and filter dust and debris generated during the deburring process. This system ensures environmental protection by absorbing metal dust and releasing clean air, while also recovering metal powder for recycling.
Finished Workpiece Output:
After passing through all processing stages, the workpieces are output with smooth, clean edges, free of burrs, slag, and sharp points. The material is now ready for further processing or assembly.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
