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JZ-20
Overview:The 200-1300mm High-Precision Levelers for Metal are cutting-edge machines designed for processing metal sheets with extreme precision. These CNC-controlled leveling systems are equipped with advanced Four-High and Six-High roll configurations, making them ideal for thin sheet metal, steel, aluminum, and other materials requiring flatness accuracy. The machines feature robust, high-speed capabilities to ensure top-notch performance for a variety of industrial applications.
Wide Processing Range (200mm-1300mm):
The levelers are designed to process metal sheets with widths ranging from 200mm to 1300mm, providing versatility for small to large-scale production runs. Ideal for applications in industries such as automotive, construction, and precision manufacturing.
CNC Precision Control:These levelers are equipped with CNC (Computer Numerical Control) technology, ensuring consistent, repeatable results. The CNC system allows for accurate adjustments in real-time, optimizing the leveling process for precision flatness and minimal surface deformation.
Four-High and Six-High Roll Configurations:
Four-High Roll:
This configuration utilizes four rolls (two upper and two lower rolls) for leveling thin sheet metal. It is suitable for general metal processing where moderate precision is required.
Six-High Roll:
A more advanced configuration, the six-high roll setup includes six rolls (four working rolls and two backup rolls), providing superior flatness control. Ideal for processing high-strength or thin materials where utmost precision is critical.
High-Level Flatness and Straightness:These high-precision levelers are engineered to achieve superior flatness and straightness on metal sheets. This is crucial for industries that require exact material geometry, such as automotive manufacturing and precision metalworking.
Advanced Roll Gap Control:The CNC system offers precise roll gap adjustments, optimizing the leveling force to maintain the required flatness. This ensures that the metal sheets are leveled with minimal stress, preventing damage to the material while achieving the desired shape.
Wide Material Compatibility:The machines are designed for a range of materials, including steel, aluminum, stainless steel, titanium, and more. Whether you are processing thin or thick sheets, these levelers can handle various material properties with ease.
Energy-Efficient and Environmentally Friendly:With an emphasis on energy efficiency, these high-precision levelers reduce operational costs and minimize the environmental impact by using low-power motors and advanced control systems that ensure optimized energy usage.
Automatic Feed and Exit Systems:The levelers feature automatic feeding and exit systems for efficient material handling. This increases productivity by allowing continuous operation and reducing downtime between material loading and unloading.
Durability and Longevity:Built with robust, high-strength components, these levelers offer long-term reliability. The advanced roll material and precision machining techniques ensure high durability even under heavy usage.
Applications:
Automotive Manufacturing: Ideal for leveling car body panels and chassis components, ensuring uniform thickness and smooth surfaces.
Metal Fabrication: Used in precision sheet metal cutting, stamping, and bending industries, where flatness is crucial for further processing.
Construction and Infrastructure: Used in producing flat steel or aluminum sheets for construction projects, including structural components, roofing, and facades.
Electronics and Appliances Manufacturing: Essential for creating flat metal sheets for use in consumer electronics and household appliances.
Medical Device Production: Achieves precise leveling for components used in medical technologies, where tolerance and precision are essential.
Technical Specifications:
| Specification | Value |
|---|---|
| Width Range | 200mm to 1300mm |
| Roll Configuration | Four-High or Six-High Rolls |
| Material Type | Steel, Aluminum, Stainless Steel, etc. |
| Maximum Sheet Thickness | Up to 1.5mm (depending on material type) |
| Flatness Precision | ± 0.02mm or better |
| CNC Control System | Yes, with automatic roll gap adjustment |
| Motor Power | Varies based on model and application |
| Operating Speed | 0-12 m/min (depending on material and thickness) |
| Energy Efficiency | Low energy consumption due to advanced drive system |
| Machine Dimensions | Customizable based on material and process requirements |
| Weight | Varies with model, generally 3-5 tons |
Advantages:
Precision: Achieves superior flatness and smoothness for metal sheets, which is critical in many industries.
Versatility: Suitable for a wide range of materials and thicknesses.
Efficiency: Increases production efficiency and reduces scrap rates.
Durability: Designed to handle demanding industrial environments, ensuring longevity and minimal downtime.
This comprehensive range of applications and materials highlights the versatility and importance of leveling machines across numerous industries, ensuring high-quality, flat metal components for various critical applications.
Overview:The 200-1300mm High-Precision Levelers for Metal are cutting-edge machines designed for processing metal sheets with extreme precision. These CNC-controlled leveling systems are equipped with advanced Four-High and Six-High roll configurations, making them ideal for thin sheet metal, steel, aluminum, and other materials requiring flatness accuracy. The machines feature robust, high-speed capabilities to ensure top-notch performance for a variety of industrial applications.
Wide Processing Range (200mm-1300mm):
The levelers are designed to process metal sheets with widths ranging from 200mm to 1300mm, providing versatility for small to large-scale production runs. Ideal for applications in industries such as automotive, construction, and precision manufacturing.
CNC Precision Control:These levelers are equipped with CNC (Computer Numerical Control) technology, ensuring consistent, repeatable results. The CNC system allows for accurate adjustments in real-time, optimizing the leveling process for precision flatness and minimal surface deformation.
Four-High and Six-High Roll Configurations:
Four-High Roll:
This configuration utilizes four rolls (two upper and two lower rolls) for leveling thin sheet metal. It is suitable for general metal processing where moderate precision is required.
Six-High Roll:
A more advanced configuration, the six-high roll setup includes six rolls (four working rolls and two backup rolls), providing superior flatness control. Ideal for processing high-strength or thin materials where utmost precision is critical.
High-Level Flatness and Straightness:These high-precision levelers are engineered to achieve superior flatness and straightness on metal sheets. This is crucial for industries that require exact material geometry, such as automotive manufacturing and precision metalworking.
Advanced Roll Gap Control:The CNC system offers precise roll gap adjustments, optimizing the leveling force to maintain the required flatness. This ensures that the metal sheets are leveled with minimal stress, preventing damage to the material while achieving the desired shape.
Wide Material Compatibility:The machines are designed for a range of materials, including steel, aluminum, stainless steel, titanium, and more. Whether you are processing thin or thick sheets, these levelers can handle various material properties with ease.
Energy-Efficient and Environmentally Friendly:With an emphasis on energy efficiency, these high-precision levelers reduce operational costs and minimize the environmental impact by using low-power motors and advanced control systems that ensure optimized energy usage.
Automatic Feed and Exit Systems:The levelers feature automatic feeding and exit systems for efficient material handling. This increases productivity by allowing continuous operation and reducing downtime between material loading and unloading.
Durability and Longevity:Built with robust, high-strength components, these levelers offer long-term reliability. The advanced roll material and precision machining techniques ensure high durability even under heavy usage.
Applications:
Automotive Manufacturing: Ideal for leveling car body panels and chassis components, ensuring uniform thickness and smooth surfaces.
Metal Fabrication: Used in precision sheet metal cutting, stamping, and bending industries, where flatness is crucial for further processing.
Construction and Infrastructure: Used in producing flat steel or aluminum sheets for construction projects, including structural components, roofing, and facades.
Electronics and Appliances Manufacturing: Essential for creating flat metal sheets for use in consumer electronics and household appliances.
Medical Device Production: Achieves precise leveling for components used in medical technologies, where tolerance and precision are essential.
Technical Specifications:
| Specification | Value |
|---|---|
| Width Range | 200mm to 1300mm |
| Roll Configuration | Four-High or Six-High Rolls |
| Material Type | Steel, Aluminum, Stainless Steel, etc. |
| Maximum Sheet Thickness | Up to 1.5mm (depending on material type) |
| Flatness Precision | ± 0.02mm or better |
| CNC Control System | Yes, with automatic roll gap adjustment |
| Motor Power | Varies based on model and application |
| Operating Speed | 0-12 m/min (depending on material and thickness) |
| Energy Efficiency | Low energy consumption due to advanced drive system |
| Machine Dimensions | Customizable based on material and process requirements |
| Weight | Varies with model, generally 3-5 tons |
Advantages:
Precision: Achieves superior flatness and smoothness for metal sheets, which is critical in many industries.
Versatility: Suitable for a wide range of materials and thicknesses.
Efficiency: Increases production efficiency and reduces scrap rates.
Durability: Designed to handle demanding industrial environments, ensuring longevity and minimal downtime.
This comprehensive range of applications and materials highlights the versatility and importance of leveling machines across numerous industries, ensuring high-quality, flat metal components for various critical applications.
