2000W Fiber Laser Mold Welding Machine

1.1 Summary

Laser welding is an advanced welding method and an important application of laser material processing technology.
This equipment is mainly designed for thin-walled materials and precision parts, using a heat conduction welding process.

Laser radiation heats the workpiece surface, and the heat is conducted inward. By controlling pulse width, energy, peak power, and repetition frequency, the workpiece melts to form a molten pool.

Applicable welding methods:

1. Spot welding

2. Butt welding

3. Overlay welding

4. Sealing welding

Key features:

1. High depth-to-width ratio, narrow weld seams, small heat-affected zone, minimal deformation

2. Fast welding speed; smooth and aesthetic weld seam

3. No or minimal post-processing required

4. High weld quality, no porosity

5. Precise control, high positioning accuracy, easy automation

1.2 Main Technical Features

1. Laser spot becomes more uniform and stable after fiber transmission, improving weld quality

2. Focused laser spot is small with high power density and precise positioning, optimized for mold repair

3. Dedicated water chiller ensures long-term, high-power welding stability

4. Gas protection system continuously provides argon protection during welding to preserve product color and enhance quality

5. Dual-joint articulated arm design with universal wheels and three-axis joystick allows flexible angle adjustment, ideal for large mold repair

6. Joystick controls the translation stage, enabling easy repair of large and extra-large molds without moving them

7. Laser head can rotate 360° and move electrically up and down, convenient for side welding

8. Dedicated welding control system with high stability; LCD touchscreen is easy to operate and learn

9. Strong expandability; can integrate with production lines, photoelectric sensors, and pneumatic fixtures for fully automated processing

1.3 Advantages Compared to Traditional Pulsed Mold Welding

1. No consumables (no lamps), maintenance-free

2. Lower energy consumption

3. Wider fusion range: effective for stainless steel 0.1–1.0 mm; laser is stable without beam wandering

4. High stability: dedicated water chiller supports long-term high-power welding

5. Water-cooled optics: protects lenses during long-term high-power operation

6. High weld quality: deep welds, strong bonding, full melting, no pores or sand holes, aesthetic repair traces

1.4 Product Models and Technical Specifications

1.5 Working Environment Requirements

1. Ambient temperature: 5℃–35℃ (air conditioning recommended)

2. Humidity: 40%–80%, no condensation (dehumidifier recommended)

3. Power supply fluctuation: <5%; for areas with >5% fluctuation, install automatic voltage stabilizer

4. Foundation vibration: amplitude <50 μm; acceleration <0.05 g; avoid large stamping machines nearby

5. Air pressure: 86–106 kPa

6. Environment:

• No strong electromagnetic interference; avoid radio transmitters or relay stations

• Dust-free and smoke-free workspace; avoid metal polishing powder environment

• Anti-static flooring recommended; equipment grounded

7. If ambient temperature <0℃, add antifreeze to water; drain water when equipment is not in use

1.6 Machine Structure and Working Principle

The welding machine consists of laser power supply, optical system, cooling system, and 3D worktable.
It uses high-energy pulsed laser for welding.

Working principle:

1. Fiber laser emits pulsed laser with 1080 nm wavelength

2. Laser passes through transmission, beam expansion, and focusing to act on the workpiece

3. Frequency and pulse width are controlled by microcontroller to adjust power and energy for precise welding