DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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800mm Deburring And Edge Rounding Machine for Heavy Slag Removal Deburring And Edge Rounding After The Flame Cutting

800mm deburring and edge rounding machine is the machine used to clean the burrs formed after the flame cutting processes of metal parts, round the sharp edges and make the parts have a smooth surface.
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  • MSP-H800

800mm Heavy Slag Removal, Deburring, and Edge Rounding Machine 

1锤盘+1砂带+4万向轮+1砂带

This machine is designed to efficiently perform heavy slag removal, deburring, edge rounding, and satin finishing on various materials, including steel, aluminum, and stainless steel. It is specifically suited for handling burrs and slag generated from plasma, laser, and flame cutting processes. This system ensures high-quality surface treatment and smooth, uniform edges, optimizing both process efficiency and workpiece quality.

Key Features:

  • Materials Processed: Steel, Aluminum, Stainless Steel

  • Processes Supported:

    • Heavy Slag Removal

    • Deburring

    • Edge Rounding

    • Satin Finishing

  • Holder System: Magnetic (Vacuum Option Available)

  • Minimum Part Dimensions: 50mm x 50mm (for flat parts, thickness 0.5~10mm)

  • Maximum Material Weight: 500kg

This machine's design ensures flexibility, enabling it to handle parts of various shapes and sizes, including flat parts with thicknesses ranging from 1mm to 80mm. The system also allows for independent operation of individual units, making it adaptable to specific process requirements.

Technical Specifications:

Feature Specification
Material Steel, Aluminum, Stainless Steel
Process Heavy Slag Removal, Deburring, Edge Rounding, Satin Finishing
Holder System Magnetic (Vacuum Optional)
Minimum Part Dimensions 50 mm x 50 mm (flat parts, thickness 0.5~10mm)
Maximum Material Weight 500 kg
Processing Width ≤ 780 mm
Processing Thickness 1 ~ 80 mm
Total Power 50.35 kW
Hammer Disc Brush Diameter Φ162 mm
Sanding Belt Dimensions 1910 mm x 800 mm
Brush Diameter Φ300 mm x 300 mm
Conveyor Feeding Speed 0.5 ~ 6 m/min (Variable Frequency)
Sanding Belt Speed Approx. 14 m/s
Brush Rotation Speed (Self Rotation) 8 ~ 26 m/s (Variable Frequency)
Brush Revolution Speed (Planetary Rotation) 1 ~ 15 rpm (Variable Frequency)
Brush Planetary Axial Head Count 1
Brush Planetary Self-Rotation Head Count 4
Thickness Servo Adjustment Precision 0.01 mm
Brush Compensation Servo Adjustment Precision 0.01 mm
Grinding Consumables Hammer Disc Brush, Sanding Belt, Brushes
Dust Collection Airflow 4000 m³/h
Machine Dimensions L 4000 mm x W 2150 mm x H 2500 mm
Machine Weight Approx. 5 tons

Grinding Consumables Options:

The machine supports various types of grinding consumables, each designed for specific applications and material types. These include:

  • Flap Wheel

  • Ceramic Emery Band

  • Zirconium Emery Band

  • Aluminum Oxide Emery Band

  • Cubitron Emery Band

  • Heavy Slag Removal Disc

  • Scotch Emery Band

These consumables are optimized for different materials and processes, offering the flexibility to tailor the machine's operation to specific needs such as polishing, finishing, or deep deburring.

Deslagging brush 1890Deburring wheel890

How the Machine Works:

  1. Hammer Disc Brush Station: The machine begins the processing with a hammer disc brush, which strikes the workpiece's surface, removing large slag particles and burrs that are present after plasma, laser, or flame cutting.

  2. Sanding Belt Station: Following the hammer disc brush, the sanding belt smooths the remaining burrs and performs light finishing and satin surface treatment, ensuring a high-quality finish on the workpiece.

  3. Brush Station: The workpiece is then passed through the abrasive roller brushes, which use high-speed rotation and centrifugal force to finish the edges and holes. This step ensures that the edges are uniformly rounded and free from any burrs, providing a consistent R radius on all edges.

  4. Independent Operation: Each section of the machine (hammer disc brush, sanding belt, and brush station) can operate independently, offering flexibility for different processing requirements.

  5. Dust Collection System: The integrated wet dust extraction system keeps the work environment clean by capturing and filtering fine dust and metal particles. This helps ensure both worker safety and environmental compliance.

Applications:

This machine is particularly suited for industries where precise surface finishes and deburring are essential, such as in metalworking, automotive manufacturing, construction, and 5G communications. It efficiently handles parts of varying shapes and sizes, including sheets with complex edge geometries, offering high processing efficiency and consistent results.

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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