DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

Feedback

loading

Share to:
sharethis sharing button

800mm Sheet Metal Deburring Machine with Deslagging Brush Abrasive Belt And Deburring Wheel

800mm sheet metal deburring machine equipped with a deslagging brush, abrasive belt, and deburring wheel
Availability:
Quantity:
  • LSP800

800mm Sheet Metal Deburring Machine with Deslagging Brush, Abrasive Belt, and Deburring Wheel: 

lsp (1)

This high-performance sheet metal deburring machine is designed to handle various surface treatment requirements, including deslagging, deburring, and edge rounding, for an array of metalwork applications. Engineered for durability and efficiency, the machine incorporates a robust set of components, including a deslagging brush, abrasive belt, and deburring wheel, tailored for achieving high-quality, consistent results across different material types.

Key Specifications

The technical parameters of this 800mm sheet metal deburring machine are as follows:

  • Processing Width: Up to 800mm

  • Processing Thickness: Ranges from 0.5mm to 80mm, offering versatility for a variety of metal thicknesses.

  • Minimum Workpiece Size: The machine can handle pieces as small as 50mm × 50mm, particularly for carbon steel.

  • Machine Power: 20.25 kW, ensuring sufficient power for high-efficiency operation.

  • Deslagging Brush Specifications:

    • Steel Hammer Disc Brush: Diameter 162mm, effective for initial slag removal.

  • Abrasive Belt:

    • Dimensions: 3530mm × 80mm

    • Material: 60# Zirconium Corundum from renowned brand Yuli, suitable for aggressive material removal and long service life.

  • Deburring Roller Brush:

    • Dimensions: 300mm diameter × 300mm width

    • Material: 120# abrasive brush, sourced from Germany's Kisbrunner, known for durable and efficient performance.

  • Conveyor Speed: Adjustable between 0.5 to 6 meters per minute (variable frequency adjustable), allowing control over processing speed based on requirements.

  • Abrasive Belt Speed: 12 m/s, optimized for efficient material removal.

  • Brush Rotational Speeds:

    • Self-rotation Speed: Variable from 8 to 26 m/s (frequency adjustable)

    • Planetary Rotation Speed: Adjustable between 1 to 15 revolutions per minute, ensuring uniform processing on all parts.

  • Planetary Rotation and Self-rotation Shafts: Equipped with one planetary shaft and four self-rotation shafts for comprehensive deburring coverage.

  • Precision:

    • Thickness Servo Adjustment Precision: 0.01mm, allowing precise control over material thickness.

    • Brush Compensation Servo Adjustment Precision: 0.01mm, ensuring optimal contact with the workpiece over time.

  • Grinding Consumables: Includes steel hammer disc brush, abrasive belt, and roller brush.

  • Worktable Load Capacity: Up to 400kg, supporting heavier metal pieces without compromising stability.

  • Dust Extraction Capacity: 5000 m³/h, offering excellent dust management and keeping the work environment clean.

  • Machine Dimensions: 4100mm (L) × 1900mm (W) × 2200mm (H), compact for the level of functionality it provides.

  • Weight: Approximately 3 tons, underscoring its heavy-duty, industrial-grade construction.

2024_04_18_13_51_IMG_1681

Key Components and Functions

  1. Deslagging Brush: The machine’s steel hammer disc brush effectively removes slag from metal surfaces, especially beneficial in dealing with thick or highly textured materials.

  2. Abrasive Belt: The 3530mm × 80mm abrasive belt (60# grit zirconium corundum) is optimized for the first stage of material removal, achieving a clean, even surface that prepares the workpiece for further processing.

  3. Deburring Wheel and Roller Brush: A 120# abrasive roller brush measures 300mm in diameter and 300mm in width, allowing for precision deburring and a uniform edge rounding.

  4. Variable Speed Control: The machine’s conveyor and brush rotational speeds are adjustable, allowing operators to fine-tune processing speeds for a variety of metals and desired finishes. The abrasive belt and brush speed settings ensure the machine delivers precise results without compromising efficiency.

  5. Servo Adjustment Precision: Servo adjustment technology allows for fine-tuning the thickness of materials with 0.01mm accuracy. This high precision guarantees uniform results, especially when working with thinner sheets.

  6. Heavy Load Support: With a worktable capable of supporting up to 400kg, the machine is suitable for handling large, heavy metal sheets.

Working Principles

The 800mm sheet metal deburring machine combines deslagging, edge rounding, and finishing processes in a single operation. The machine’s key working principles are:

  • Initial Deslagging: The steel hammer disc brush removes larger slag particles and other unwanted debris. This stage helps prevent abrasive belt and brush wear, extending their lifespan.

  • Abrasive Belt Deburring: The abrasive belt then follows, handling the bulk of the material removal. It smooths the metal surface and prepares it for final finishing or additional processing as required.

  • Edge Rounding and Deburring: The final stage uses a high-precision roller brush that completes the deburring process, creating rounded edges and smooth transitions. This step is particularly important for safety and quality, as it reduces the sharpness of edges, making the parts safer to handle and enhancing their aesthetic appeal.

Applications

This machine is versatile across a wide range of industries and applications, including:

  • Metal Fabrication: Ideal for deburring and finishing metal parts for various manufacturing applications.

  • Automotive and Aerospace: Ensures that metal parts meet strict industry standards for safety, functionality, and aesthetics.

  • Heavy Machinery and Construction: Suitable for handling thicker and more substantial materials used in heavy-duty applications.

  • Electronics and Precision Components: Serves industries that require high-quality finishes and precise deburring for functionality and aesthetics.

  • Steel and Metal Processing Plants: This machine is perfect for large-scale, continuous processing needs, achieving high throughput while maintaining quality.

1

Previous: 
Next: 
Product Inquiry

content is empty!

About Company

More >>
DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

Subscribe News

Call: +86-183-20885639 

Skype: ronghui2086
Copyright © 2018 DAPENG LASER TECHNOLOGY CO., LTD All rights reserved.  Site Map