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LSP800
The 800mm Sheet Metal Edge Deburring Machine is engineered to provide precision deburring, edge rounding, and deslagging for sheet metal components. Equipped with an array of advanced features including a deslagging brush, abrasive belt, and deburring wheel, this machine is an optimal choice for industrial manufacturers requiring reliable, high-quality surface treatment on metal sheets. Its design accommodates various types of metals such as carbon steel, stainless steel, aluminum, and non-ferrous metals, making it versatile for a range of applications.
This machine integrates robust mechanical and electronic systems to achieve high precision and consistency, which enhances the finished product’s quality and reduces the need for manual touch-ups. This introduction covers the machine’s primary specifications, key components, working principles, operational benefits, and applications, demonstrating how this 800mm deburring machine can be an invaluable asset in modern sheet metal fabrication.
The following technical specifications highlight the machine’s capabilities:
Processing Width: Up to 800mm, suitable for medium-sized sheet metal components.
Processing Thickness: Handles thicknesses from 0.5mm to 80mm, catering to a variety of metal gauges.
Minimum Workpiece Size: Capable of processing parts as small as 50mm x 50mm, ideal for compact components in carbon steel and other metals.
Total Power: 20.25kW, providing sufficient power for all operational stages from deslagging to edge rounding.
Deslagging Brush (Steel Hammer Disc): Diameter of 162mm, specifically designed to remove slag and large burrs left from cutting and other fabrication processes.
Abrasive Belt:
Size: 3530mm x 80mm, with 60-grit zirconium corundum material for aggressive initial smoothing and material removal.
Deburring Wheel and Roller Brush:
Size: Diameter of 300mm and width of 300mm, with 120-grit brushes from Germany’s Kisbrunner for precision deburring and finishing.
Conveyor Speed: Adjustable from 0.5 to 6 m/min, allowing control over the processing speed.
Abrasive Belt Speed: Runs at 12 m/s, optimal for rapid material removal while maintaining surface quality.
Brush Rotational Speed:
Self-rotation: Variable between 8 to 26 m/s.
Planetary Rotation: Adjustable from 1 to 15 revolutions per minute, ensuring uniform edge rounding and surface treatment.
Servo Adjustment Precision: 0.01mm accuracy for thickness and brush compensation, ensuring fine adjustments to achieve exact specifications.
Worktable Load Capacity: Can support up to 400kg, suitable for processing heavier sheets.
Dust Extraction: 5000 m³/h, with a comprehensive dust management system for maintaining a clean, safe environment.
Machine Dimensions: Length of 4100mm, width of 1900mm, and height of 2200mm.
Machine Weight: Approximately 3 tons, underscoring its industrial-grade construction and durability.
Each component of the 800mm sheet metal deburring machine plays a crucial role in achieving smooth, burr-free surfaces and clean edges. Below is a detailed overview of the main parts:
Deslagging Brush (Steel Hammer Disc):
The steel hammer disc brush, with a diameter of 162mm, initiates the deslagging process by removing large burrs and slag particles that often accumulate during processes like laser cutting and plasma cutting. The hammer brush’s design allows it to aggressively target larger debris without damaging the base metal.
Abrasive Belt:
The 3530mm x 80mm abrasive belt, made from 60-grit zirconium corundum, is well-suited for removing excess material from the surface, delivering a smooth and even foundation for further processing. Its long-lasting, high-performance grit is ideal for extended operational periods, reducing downtime and consumable costs.
Deburring Wheel and Roller Brush:
This 300mm x 300mm roller brush, outfitted with 120-grit material from Kisbrunner, performs the deburring and edge rounding. Its size and grit allow for effective smoothing of edges while also refining the surface to achieve a consistent finish. The brush can operate at variable speeds to handle both light and aggressive deburring needs.
Adjustable Conveyor and Brush Speeds:
With frequency-controlled variable speeds, the conveyor and brush rotations can be tailored to different materials and desired finish qualities. The conveyor speed ranges from 0.5 to 6 m/min, while the brush rotation can reach up to 26 m/s. This flexibility is vital for adapting to different metals, part sizes, and surface quality standards.
Servo Precision Adjustments:
Equipped with a servo-controlled adjustment mechanism, the machine offers precise control over material thickness (0.01mm) and brush compensation (0.01mm). These adjustments enable fine-tuning to meet strict tolerances, which is crucial in industries requiring high accuracy and consistency.
Dust Management System:
The dust extraction system operates at 5000 m³/h, effectively managing dust generated during the process, which keeps the working area clean and safe for operators. This system also helps extend the machine’s life by reducing wear from airborne particles.
The machine uses a multi-stage process to achieve high-quality deburring, edge rounding, and surface finishing on metal sheets:
Deslagging Stage:
The deslagging brush (steel hammer disc) initiates the process by removing slag, burrs, and other large particles from the workpiece’s surface. This step not only prepares the sheet for further processing but also protects the abrasive belt and roller brush from excessive wear.
Abrasive Belt Deburring:
Following the deslagging stage, the abrasive belt refines the surface by removing additional material and smoothing any remaining burrs. The belt’s speed and abrasive material are optimized for fast, efficient material removal, preparing the sheet for final deburring and finishing stages.
Edge Rounding and Final Deburring:
The deburring wheel and roller brush complete the process by smoothing and rounding edges. The planetary rotation and self-rotation speeds ensure that all edges and corners receive uniform treatment, resulting in safe, burr-free, and polished edges.
The 800mm Sheet Metal Edge Deburring Machine is engineered to provide precision deburring, edge rounding, and deslagging for sheet metal components. Equipped with an array of advanced features including a deslagging brush, abrasive belt, and deburring wheel, this machine is an optimal choice for industrial manufacturers requiring reliable, high-quality surface treatment on metal sheets. Its design accommodates various types of metals such as carbon steel, stainless steel, aluminum, and non-ferrous metals, making it versatile for a range of applications.
This machine integrates robust mechanical and electronic systems to achieve high precision and consistency, which enhances the finished product’s quality and reduces the need for manual touch-ups. This introduction covers the machine’s primary specifications, key components, working principles, operational benefits, and applications, demonstrating how this 800mm deburring machine can be an invaluable asset in modern sheet metal fabrication.
The following technical specifications highlight the machine’s capabilities:
Processing Width: Up to 800mm, suitable for medium-sized sheet metal components.
Processing Thickness: Handles thicknesses from 0.5mm to 80mm, catering to a variety of metal gauges.
Minimum Workpiece Size: Capable of processing parts as small as 50mm x 50mm, ideal for compact components in carbon steel and other metals.
Total Power: 20.25kW, providing sufficient power for all operational stages from deslagging to edge rounding.
Deslagging Brush (Steel Hammer Disc): Diameter of 162mm, specifically designed to remove slag and large burrs left from cutting and other fabrication processes.
Abrasive Belt:
Size: 3530mm x 80mm, with 60-grit zirconium corundum material for aggressive initial smoothing and material removal.
Deburring Wheel and Roller Brush:
Size: Diameter of 300mm and width of 300mm, with 120-grit brushes from Germany’s Kisbrunner for precision deburring and finishing.
Conveyor Speed: Adjustable from 0.5 to 6 m/min, allowing control over the processing speed.
Abrasive Belt Speed: Runs at 12 m/s, optimal for rapid material removal while maintaining surface quality.
Brush Rotational Speed:
Self-rotation: Variable between 8 to 26 m/s.
Planetary Rotation: Adjustable from 1 to 15 revolutions per minute, ensuring uniform edge rounding and surface treatment.
Servo Adjustment Precision: 0.01mm accuracy for thickness and brush compensation, ensuring fine adjustments to achieve exact specifications.
Worktable Load Capacity: Can support up to 400kg, suitable for processing heavier sheets.
Dust Extraction: 5000 m³/h, with a comprehensive dust management system for maintaining a clean, safe environment.
Machine Dimensions: Length of 4100mm, width of 1900mm, and height of 2200mm.
Machine Weight: Approximately 3 tons, underscoring its industrial-grade construction and durability.
Each component of the 800mm sheet metal deburring machine plays a crucial role in achieving smooth, burr-free surfaces and clean edges. Below is a detailed overview of the main parts:
Deslagging Brush (Steel Hammer Disc):
The steel hammer disc brush, with a diameter of 162mm, initiates the deslagging process by removing large burrs and slag particles that often accumulate during processes like laser cutting and plasma cutting. The hammer brush’s design allows it to aggressively target larger debris without damaging the base metal.
Abrasive Belt:
The 3530mm x 80mm abrasive belt, made from 60-grit zirconium corundum, is well-suited for removing excess material from the surface, delivering a smooth and even foundation for further processing. Its long-lasting, high-performance grit is ideal for extended operational periods, reducing downtime and consumable costs.
Deburring Wheel and Roller Brush:
This 300mm x 300mm roller brush, outfitted with 120-grit material from Kisbrunner, performs the deburring and edge rounding. Its size and grit allow for effective smoothing of edges while also refining the surface to achieve a consistent finish. The brush can operate at variable speeds to handle both light and aggressive deburring needs.
Adjustable Conveyor and Brush Speeds:
With frequency-controlled variable speeds, the conveyor and brush rotations can be tailored to different materials and desired finish qualities. The conveyor speed ranges from 0.5 to 6 m/min, while the brush rotation can reach up to 26 m/s. This flexibility is vital for adapting to different metals, part sizes, and surface quality standards.
Servo Precision Adjustments:
Equipped with a servo-controlled adjustment mechanism, the machine offers precise control over material thickness (0.01mm) and brush compensation (0.01mm). These adjustments enable fine-tuning to meet strict tolerances, which is crucial in industries requiring high accuracy and consistency.
Dust Management System:
The dust extraction system operates at 5000 m³/h, effectively managing dust generated during the process, which keeps the working area clean and safe for operators. This system also helps extend the machine’s life by reducing wear from airborne particles.
The machine uses a multi-stage process to achieve high-quality deburring, edge rounding, and surface finishing on metal sheets:
Deslagging Stage:
The deslagging brush (steel hammer disc) initiates the process by removing slag, burrs, and other large particles from the workpiece’s surface. This step not only prepares the sheet for further processing but also protects the abrasive belt and roller brush from excessive wear.
Abrasive Belt Deburring:
Following the deslagging stage, the abrasive belt refines the surface by removing additional material and smoothing any remaining burrs. The belt’s speed and abrasive material are optimized for fast, efficient material removal, preparing the sheet for final deburring and finishing stages.
Edge Rounding and Final Deburring:
The deburring wheel and roller brush complete the process by smoothing and rounding edges. The planetary rotation and self-rotation speeds ensure that all edges and corners receive uniform treatment, resulting in safe, burr-free, and polished edges.
