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The FANUC Robotic Polishing and Deburring Cells are highly advanced automated systems designed to handle various finishing tasks on kitchen handles, furniture components, and other metal parts. These robotic cells integrate grinding, sanding, deburring, polishing, and buffing functions to deliver precise, high-quality finishes on products with minimal human intervention.
Grinding:
The robotic system uses high-performance grinding tools to remove excess material or rough edges on metal parts. This function is ideal for smoothing and refining surfaces before polishing or sanding.
Tools Used: Grinding wheels, abrasive discs, and other suitable attachments are selected based on the material and the required finish.
Sanding:
The robots are equipped with sanding tools for surface preparation and smoothing. This process is particularly useful for components like kitchen handles and furniture that need a smooth, uniform surface before the final finish is applied.
Tools Used: Sanding belts or pads with varying grit sizes for different levels of surface refinement.
Deburring:
After manufacturing processes like cutting or stamping, parts often have sharp edges or burrs. The robotic system automatically removes these burrs using abrasive brushes or specialized deburring tools.
Tools Used: Abrasive brushes, rotary tools, and custom deburring heads ensure smooth edges without damaging the parts.
Polishing:
The system can perform polishing on metal parts to achieve a smooth, shiny surface. This is important for parts like kitchen handles and furniture components, where a polished finish enhances aesthetics and reduces surface roughness.
Tools Used: Polishing wheels, pads, and compounds are used to create a high-gloss, professional finish.
Buffing:
Buffing is the final step in the surface finishing process. It helps to achieve a mirror-like finish, removing any minor imperfections and enhancing the product’s shine.
Tools Used: Buffing pads and compounds work together to provide the desired level of sheen on the parts.
Automation and Precision: The robotic system automates complex grinding, sanding, polishing, and deburring tasks, ensuring consistent results with high precision.
Flexibility: The robots can be programmed to handle different sizes, shapes, and materials, making them ideal for processing kitchen handles, furniture hardware, and other parts with varying geometries.
Customization: The robotic cells can be tailored to meet specific application requirements, adjusting parameters such as speed, pressure, and tool choice based on the material and finish desired.
Enhanced Surface Quality: The system ensures uniform surface finishes, improving the visual appeal and functional quality of the final products.
Reduced Labor Costs: Automating manual processes like deburring and polishing significantly reduces the need for manual labor, improving productivity and reducing the risk of human error.
Integration with Production Lines: FANUC robotic cells can be easily integrated into existing manufacturing processes, streamlining production workflows and enhancing overall efficiency.
Dust and Waste Management: The system includes built-in dust extraction and waste management features, ensuring a clean and safe working environment.
Energy Efficiency: The robotic systems are designed for optimal energy consumption, making them environmentally friendly and cost-effective.
Material Loading:
Parts (such as kitchen handles or furniture components) are automatically fed into the robotic cell. This can be done using conveyor belts or robotic arms for precise placement.
Grinding and Sanding:
The robot selects the appropriate grinding or sanding tool based on the part’s specifications. It moves along the surface of the part, grinding or sanding to remove rough areas and prepare for further processing.
Deburring:
The robot removes sharp edges and burrs from the part using a combination of abrasive brushes or specialized heads. This ensures a smooth edge without damaging the part.
Polishing:
A polishing wheel or pad is applied to the part, using polishing compounds to achieve a shiny, smooth finish. The robot adjusts its speed and pressure to ensure an even, flawless surface.
Buffing:
Finally, the part undergoes buffing to enhance its gloss and remove any imperfections left from the earlier processes.
Inspection and Quality Control:
The system can incorporate vision systems to check the finish quality in real-time. If any defects are detected, the robot can automatically adjust the process or flag the part for rework.
Material Unloading:
Once the part has been processed, the robot unloads it and moves it to the next step in the production process or packaging.
Consistent Quality: Robotic systems provide repeatable and uniform finishes, ensuring high-quality products.
Improved Efficiency: Automated polishing, deburring, and grinding reduce production times, increase throughput, and lower labor costs.
Customization: The flexibility of the FANUC robots allows manufacturers to adapt the system to meet specific product requirements.
Reduced Scrap and Waste: Precise control of material removal minimizes waste, helping reduce operational costs.
Safety: The automation reduces human exposure to hazardous tasks such as grinding and polishing, improving workplace safety.
The FANUC Robotic Polishing and Deburring Cells are highly advanced automated systems designed to handle various finishing tasks on kitchen handles, furniture components, and other metal parts. These robotic cells integrate grinding, sanding, deburring, polishing, and buffing functions to deliver precise, high-quality finishes on products with minimal human intervention.
Grinding:
The robotic system uses high-performance grinding tools to remove excess material or rough edges on metal parts. This function is ideal for smoothing and refining surfaces before polishing or sanding.
Tools Used: Grinding wheels, abrasive discs, and other suitable attachments are selected based on the material and the required finish.
Sanding:
The robots are equipped with sanding tools for surface preparation and smoothing. This process is particularly useful for components like kitchen handles and furniture that need a smooth, uniform surface before the final finish is applied.
Tools Used: Sanding belts or pads with varying grit sizes for different levels of surface refinement.
Deburring:
After manufacturing processes like cutting or stamping, parts often have sharp edges or burrs. The robotic system automatically removes these burrs using abrasive brushes or specialized deburring tools.
Tools Used: Abrasive brushes, rotary tools, and custom deburring heads ensure smooth edges without damaging the parts.
Polishing:
The system can perform polishing on metal parts to achieve a smooth, shiny surface. This is important for parts like kitchen handles and furniture components, where a polished finish enhances aesthetics and reduces surface roughness.
Tools Used: Polishing wheels, pads, and compounds are used to create a high-gloss, professional finish.
Buffing:
Buffing is the final step in the surface finishing process. It helps to achieve a mirror-like finish, removing any minor imperfections and enhancing the product’s shine.
Tools Used: Buffing pads and compounds work together to provide the desired level of sheen on the parts.
Automation and Precision: The robotic system automates complex grinding, sanding, polishing, and deburring tasks, ensuring consistent results with high precision.
Flexibility: The robots can be programmed to handle different sizes, shapes, and materials, making them ideal for processing kitchen handles, furniture hardware, and other parts with varying geometries.
Customization: The robotic cells can be tailored to meet specific application requirements, adjusting parameters such as speed, pressure, and tool choice based on the material and finish desired.
Enhanced Surface Quality: The system ensures uniform surface finishes, improving the visual appeal and functional quality of the final products.
Reduced Labor Costs: Automating manual processes like deburring and polishing significantly reduces the need for manual labor, improving productivity and reducing the risk of human error.
Integration with Production Lines: FANUC robotic cells can be easily integrated into existing manufacturing processes, streamlining production workflows and enhancing overall efficiency.
Dust and Waste Management: The system includes built-in dust extraction and waste management features, ensuring a clean and safe working environment.
Energy Efficiency: The robotic systems are designed for optimal energy consumption, making them environmentally friendly and cost-effective.
Material Loading:
Parts (such as kitchen handles or furniture components) are automatically fed into the robotic cell. This can be done using conveyor belts or robotic arms for precise placement.
Grinding and Sanding:
The robot selects the appropriate grinding or sanding tool based on the part’s specifications. It moves along the surface of the part, grinding or sanding to remove rough areas and prepare for further processing.
Deburring:
The robot removes sharp edges and burrs from the part using a combination of abrasive brushes or specialized heads. This ensures a smooth edge without damaging the part.
Polishing:
A polishing wheel or pad is applied to the part, using polishing compounds to achieve a shiny, smooth finish. The robot adjusts its speed and pressure to ensure an even, flawless surface.
Buffing:
Finally, the part undergoes buffing to enhance its gloss and remove any imperfections left from the earlier processes.
Inspection and Quality Control:
The system can incorporate vision systems to check the finish quality in real-time. If any defects are detected, the robot can automatically adjust the process or flag the part for rework.
Material Unloading:
Once the part has been processed, the robot unloads it and moves it to the next step in the production process or packaging.
Consistent Quality: Robotic systems provide repeatable and uniform finishes, ensuring high-quality products.
Improved Efficiency: Automated polishing, deburring, and grinding reduce production times, increase throughput, and lower labor costs.
Customization: The flexibility of the FANUC robots allows manufacturers to adapt the system to meet specific product requirements.
Reduced Scrap and Waste: Precise control of material removal minimizes waste, helping reduce operational costs.
Safety: The automation reduces human exposure to hazardous tasks such as grinding and polishing, improving workplace safety.
