DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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Heavy-duty Technology of Industrial Grinding Machines with Working Units Dedicated for Deburring Applications

This universal working center combines the robust, heavy-duty technology of industrial grinding machines with specialized working units dedicated to deburring and finishing applications. It is designed for high-volume processing of ferrous and non-ferrous materials, ensuring optimal performance and precision across a wide range of industries.
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Universal Working Center for Deburring and Finishing: High-Performance Machine for Ferrous and Non-Ferrous Materials

This universal working center combines the robust, heavy-duty technology of industrial grinding machines with specialized working units dedicated to deburring and finishing applications. It is designed for high-volume processing of ferrous and non-ferrous materials, ensuring optimal performance and precision across a wide range of industries.

Key Features and Benefits:

  • Wide Range of Applications: Capable of handling a variety of materials such as carbon steel, stainless steel, aluminum, copper, and other alloys.

  • Modular Concept: The machine’s modular design allows for a highly customizable configuration, adapting to specific production needs by adding or removing work units.

  • Cost-Effective and Efficient: By utilizing long abrasive belts and multiple work units, the machine provides consistent and high-quality finishing while reducing consumable costs and extending the lifespan of abrasives.

  • Heavy-Duty Construction: Built for industrial environments, this machine can process heavy parts, with a weight capacity of up to 400 Kg.

  • Flexible Processing: With the ability to configure from 1 to 5 internal working units and up to 2 auxiliary units, the machine can perform a variety of functions in a single pass, including deburring, polishing, and surface finishing.

Key Technical Specifications:

Technical ParameterSpecification
Working Width450-1650 mm
Main Working Units1 to 5
Constant Pass-Line Height900 (1000) mm
Abrasive Belt LengthΦ1910 mm
Available Working UnitsDeslagging Unit, Cylinder, Sectioned Pad, Longitudinal Brush, Scotch Brite™, Longitudinal Brush with Abrasive Inserts, Planetary Unit, Vertical Cross Brushes, Rotary Brush Head Carousel
Maximum Workpiece Weight400 Kg
Power ConsumptionVaries depending on configuration
Frame DesignHigh rigidity, supports up to 4 internal units and 2 auxiliary units
Machine DimensionsDependent on configuration and work units
Surface Finish OptionsHigh-quality surface finish, polishing, deburring, and brushing in one pass

Available Working Units:

This universal working center is equipped with various working units that can be combined based on the specific application requirements. The following units are available:

  1. Deslagging Unit: Efficiently removes slag from workpieces, ensuring smooth surfaces for further processing.

  2. Cylinder Unit: Provides additional power for coarse grinding and surface preparation.

  3. Sectioned Pad: Used for medium to fine grinding tasks, helping to achieve a uniform surface finish.

  4. Longitudinal Brush: Effective for surface brushing, ensuring smooth edges and surface textures.

  5. Scotch Brite™ Unit: Adds a polished surface finish to materials like stainless steel and aluminum, removing oxidation and leaving a shiny, consistent surface.

  6. Longitudinal Brush with Abrasive Inserts: For achieving fine surface finishes and smooth edges, especially on tough materials.

  7. Planetary Unit: Ensures uniform pressure distribution during the finishing process, contributing to an even surface texture across large areas.

  8. Vertical Cross Brushes: Ideal for detailed surface brushing, particularly for achieving an intricate finish on complex shapes.

  9. Rotary Brush Head Carousel: Helps achieve high-quality finishes on the edges and surfaces of parts with rotating and oscillating brush heads.

Applications:

This machine is designed for industries that require high precision and efficiency in their finishing processes, including:

  • Automotive: For deburring and finishing parts used in vehicle manufacturing.

  • Aerospace: Processing high-performance materials such as aluminum and titanium, requiring precise surface treatment.

  • Medical Technology: Manufacturing medical devices that demand high-quality finishes for safety and functionality.

  • Electronics: Processing parts for electronic components, where fine surface finishing is essential for performance.

  • Construction and Heavy Equipment: Surface preparation and deburring of metal parts used in large machinery and equipment.

Benefits of the Machine:

  • Cost-Effective Operations: The long abrasive belts and modular work units reduce consumable costs, while the high precision ensures minimal rework.

  • High Flexibility: The machine can be configured to meet specific processing needs by adding or removing work units. Whether you need fine deburring, oxide removal, or polishing, this working center can adapt to various materials and applications.

  • Durability: The machine’s heavy-duty design ensures it can withstand the demands of industrial production environments, making it a long-term investment for manufacturers.

  • Improved Efficiency: By combining multiple functions into one system, the machine eliminates the need for multiple operations, improving throughput and reducing processing time.

Conclusion:

The Universal Working Center for Deburring and Finishing is an essential machine for modern manufacturing environments that require high levels of automation, precision, and flexibility. Its ability to handle various ferrous and non-ferrous materials, coupled with the customizable configuration of work units, makes it ideal for industries such as automotive, aerospace, medical, electronics, and more. By integrating deburring, polishing, and surface finishing in a single machine, it helps manufacturers achieve superior results while reducing operational costs and increasing production efficiency.


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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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