1000mm Deburring Machine for Punching / Stamping with Metal Finishing
Product Description
1000mm Deburring Machine for Punching / Stamping with Metal Finishing
(Sanding Belt + Flap Wheel Brushes)
1. Main Processing Scope
Processing Materials:
Stainless steel, carbon steel, aluminum plate, copper plate, and various non-ferrous metals.Equipment Functions:
This machine combines a sanding belt station with multiple flap wheel brush units, designed to provide comprehensive deburring and metal finishing for punched and stamped parts. It effectively removes burrs from edges and holes, while delivering surface hairline finishing, oxide removal, and polishing in one continuous pass. Burrs generated by stamping, shearing, laser cutting, plasma cutting, and flame cutting processes are efficiently eliminated, ensuring all edges and holes achieve a smooth, small-radius (R-arc) finish. The process is safe, reliable, and produces high-quality finished parts.
2. Working Principle
Sanding Belt Station:
Removes heavy burrs, slag, and surface irregularities from workpieces for initial smoothing.Flap Wheel Brushes:
Multiple flap wheel brushes rotate and oscillate to polish and refine edges and surfaces, ensuring uniform deburring, edge rounding, and surface finish without damaging coatings or films.The combination of sanding belt and flap brushes achieves precise metal finishing with adjustable speeds for both stations and the conveyor system to optimize processing quality and efficiency.
3. Advantages
One-pass solution for burr removal and metal surface finishing.
Consistent and adjustable edge rounding for enhanced part safety and aesthetics.
Suitable for a wide range of metal types and thicknesses.
Protects delicate coatings and finishes with gentle abrasive action.
Integrated dust collection system for a clean and safe working environment.
4. Typical Applications
Deburring and finishing of punched and stamped metal components.
Surface preparation before welding or coating.
Removal of oxide skin and polishing for improved metal appearance.
Edge rounding to improve part handling and durability.
Product Overview:
This 1000mm wide deburring and metal finishing machine is designed for high-precision edge rounding, surface finishing, and deoxidation of various sheet metal materials including stainless steel, carbon steel, aluminum, copper, and non-ferrous metals. With a combination of a dry sanding belt station and six universal roller brush heads, the machine provides efficient, uniform, and safe deburring for parts with edges, holes, and contours — all in a single pass.
It is ideal for parts processed by laser cutting, punching, stamping, shearing, plasma cutting, or flame cutting, and ensures all edges achieve a smooth R-radius without damaging coatings or surface finishes.
⚙️ Key Processing Capabilities:
✅ Edge Rounding: Uniform R-radius edge rounding (up to R2mm), even on inner holes and complex contours
✅ Surface Finishing: Hairline finish, polishing, and deoxidation for stainless and coated sheets
✅ Multi-Directional Deburring: High-speed centrifugal grinding and scraping with six rotating brush heads
✅ One-Pass Efficiency: Simultaneous deburring and finishing for improved throughput
✅ Safe for Coated Parts: Soft abrasive brush wires ensure no damage to protective films or coatings
✅ Dust-Free Operation: Equipped with a wet dust collection system for safe and clean working conditions
✅ Vacuum Workholding: Built-in vacuum table secures parts ≥50×50mm without fixtures
Applications:
Deburring of sheet metal parts after punching, laser/plasma/flame cutting
360° edge rounding including inner holes
Pre-coating, pre-welding surface finishing
Surface oxidation removal
Hairline finish or decorative surface brushing
Working Principle:
Sanding Belt Station: Removes heavy burrs, slag particles, and oxidized layers.
Six Universal Roller Brushes: Opposite-direction rotation with planetary motion applies even force on edges and contours, ensuring full deburring and consistent rounding.
Independent Operation: Each processing unit can run independently:
Sanding belt station for polishing or brushing
Roller brush station for burr-free edge rounding on coated or sensitive surfaces
Technical Specifications:
| Parameter | Specification |
|---|---|
| Max Processing Width | ≤1020 mm |
| Processing Thickness | 0.5 – 80 mm |
| Minimum Workpiece Size | 50 × 50 mm (solid parts) |
| Total Machine Power | 37.05 kW |
| Abrasive Belt Size | Φ1910 × 1050 mm |
| Brush Disc Size | Φ300 × 300 mm |
| Feed Speed | 0.5 – 6 m/min (VFD adjustable) |
| Belt Linear Speed | 18 m/s |
| Brush Rotation Speed | 8 – 26 m/s (VFD adjustable) |
| Brush Revolution Speed | 1 – 15 rpm (VFD adjustable) |
| Number of Rotary Brush Heads | 6 pcs |
| Planetary Head Assembly | 1 set |
| Servo Precision – Thickness Adj. | 0.01 mm |
| Servo Precision – Brush Comp. | 0.01 mm |
| Grinding Media | Abrasive belt + Rotary brush heads |
| Dust Collection Volume | 4000 m³/h |
| Machine Dimensions (L×W×H) | 3000 × 1950 × 2150 mm |
| Machine Weight | Approx. 3 Tons |
Key Configuration Highlights:
Sanding Motor: 11 kW (SHIYANG)
Brush Rotation Motors: 4 × 2.2 kW (SHIYANG)
Brush Revolution Motor: 750W (SHENGBANG)
Conveyor Motor: 2.2 kW (XINLING) with hypoid gear reducer
Vacuum Fan Motor: 15 kW with inverter control (Jiuzhou)
Servo Motors for Lifting & Compensation: 750W (VEICHI)
Control System: PLC + 7” Touchscreen (VEICHI)
Inverter Drives: VEICHI (all motion control)
Tracking & Tension Sensors: AIRTAC + Shanghai Hugong
Electrical Components: CHNT, NSK Bearings
Advantages at a Glance:
Increased Production Efficiency – Supports continuous feeding for large-scale batch orders
Superior Surface Quality – Rounding and brushing results far beyond manual finishing
Cost-Efficient – Lower per-part processing cost and reduced labor
Environmentally Safe – Efficient dust removal and grinding residue recycling
Smart Operation – Intuitive interface and modular operation for flexible use