1350mm Deburring Machines for Deburring Edge Rounding of Sheet Metal Parts

Product Description

I. Main Processing Scope of the Equipment

  1. Processing Products: Carbon steel, stainless steel, aluminum plate, copper plate, and various non-ferrous metals.

  2. Equipment Function:
    This equipment is a dry-type system with eight groups of universal sand tablet roller brush combinations. It is primarily used to handle the edge and hole deburring of workpieces. Burrs generated during stamping, shearing, laser cutting, and other processes can be removed in all directions, resulting in edges and holes with a smooth, small R-radius. The processing is safe, reliable, and ensures perfect quality for the workpieces.

II. Working Principle of the Equipment

This equipment uses eight groups of universal sand tablet roller brushes. Adjacent sand tablet roller brushes rotate in opposite directions while the combination of the brushes orbits. This results in high-speed centrifugal grinding, scraping, cutting, filing, and burr removal on the edges and inner holes of the workpiece. The burrs are completely removed, and the accuracy of the workpiece is not affected. Additionally, a uniform R-radius is produced on the edges (the R-radius size can be adjusted by selecting different processes and abrasive belts), ensuring that the workpiece’s size and precision remain intact.

The sand rolling brush can operate independently, providing 360-degree burr removal without dead zones. This feature is particularly advantageous for laser-cut or CNC-punched parts, especially those with coated sheet metal. The burrs are effectively removed without damaging the protective film, and the sheet metal is not scratched. Because this equipment uses a special soft abrasive wire designed specifically for burr removal, it guarantees no damage to the surface of the workpiece (even when a film is present).

The equipment is equipped with a strong vacuum system that uses negative pressure to securely fix the workpiece. For workpieces larger than 50mm x 50mm (without holes), machining can be done without the need for tooling, and special workpieces can be processed using custom tooling. The conveyor system is equipped with a frequency-controlled, stepless speed regulation system.

The equipment is also paired with a wet vacuum system, which reduces safety risks by efficiently handling grinding dust. The high-pressure, high-flow fan draws in the dust and deposits it in the dust chamber, where water-based filtration captures the dust particles. This ensures that clean air is discharged into the atmosphere, creating a safe and healthy working environment for operators and enabling the recycling of metal powders, thus promoting environmentally-friendly production.

III. Advantages of Using This Equipment

  1. Improved Production Efficiency: Continuous feeding and through-type processing can meet high order volumes efficiently.

  2. Improved Product Quality: Consistent processing results in surface treatment effects that exceed manual handling.

  3. Cost Savings: The cost of processing workpieces per unit area is significantly lower than manual processing.

  4. Safety and Environmental Protection: Dust absorption ensures safe operations, while improving the working environment for operators.

Main Technical Parameters of the Equipment:

Item Details
Main Processing Products Carbon steel, stainless steel, aluminum plate, copper plate, and various non-ferrous metals
Machine Type Dry-type, eight groups of universal sand tablet roller brush combination
Primary Functions Edge and hole deburring, small R-radius formation, metal surface brushing, deoxidizing, polishing
Processing Thickness 0.5 ~ 80mm
Processing Width ≤ 1350mm
Minimum Processing Size 50mm × 50mm (without holes)
Total Machine Power 26.45KW
Sand Rolling Brush Size Φ300mm × 400mm
Conveyor Speed 0.5 ~ 6m/min (adjustable by frequency converter)
Roller Brush Rotation Speed 500 ~ 1400r/min (adjustable)
Roller Brush Orbital Speed 1 ~ 15r/min (adjustable)
Number of Roller Brush Planetary Revolution Shafts 1
Number of Roller Brush Planetary Rotation Shafts 8
Compensation Servo Adjustment Precision 0.01mm
Grinding Consumables Rolling Brush
Dust Extraction Airflow 4000m³/h
Machine Dimensions Length 2900mm × Width 2350mm × Height 2150mm
Machine Weight Approximately 3 tons
Vacuum System Wet vacuum cleaner for dust extraction, safe and environmentally friendly
Advantages - Increased production efficiency
- Improved product quality
- Cost savings
- Enhanced safety and environmental protection



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