1600mm Metal Deburring Machine with Double Cross Belts for Metal Deburring And Edge Rounding

Product Description

Edge Rounding Machine - Up to 1600mm Working Width

Model: 1600
Working Width: Up to 1600mm
Applications: Metal deburring and edge rounding for stainless steel, steel, aluminum, and other materials, especially for parts cut by laser, shear, or punching machines.

Key Features:

  1. Edge Rounding and Burr Removal:

    • The 1600 machine is specifically designed for edge rounding and burr removal on both external and internal contours of metal parts. It ensures that sharp edges are safely rounded and smoothed, eliminating any burrs left from cutting processes such as laser cutting, shearing, or punching.

  2. Versatile for Different Part Sizes:

    • This machine can process a wide range of part sizes, handling products as small as 50mm x 50mm. This versatility makes it suitable for a variety of production environments, from small, intricate parts to large components.

  3. Double Cross Belts for Deburring and Edge Rounding:

    • The 1600 deburring machine includes a specialized station with double cross belts that work in opposing directions to ensure that deburring and edge rounding are applied evenly across the entire surface. This results in clean, soft, and burr-free edges on all processed parts.

  4. Ideal for Light Burrs:

    • The 1600 machine is optimized for dealing with light burrs, making it ideal for applications where only minimal edge rounding and burr removal are needed. It provides a high level of precision for removing sharp edges from parts without damaging the material.

  5. Suitable for Stainless Steel, Steel, and Aluminum:

    • This machine is specifically designed to handle common industrial metals, including stainless steel, steel, and aluminum, making it an essential tool for manufacturers working with these materials.

  6. Efficiency in Processing:

    • The 1600 machine is efficient in processing parts with up to 1600mm width, ensuring high productivity in industrial settings. Whether for high-volume production or smaller batch runs, the machine ensures consistent, quality results.

Benefits:

  • Effective Edge Rounding: High-quality rounding of edges, enhancing safety and the finished appearance of the parts.

  • Burr-Free Edges: Clean and smooth edges, reducing the risk of corrosion or sharp edges that can be harmful to workers.

  • Versatility in Part Sizes: Capable of processing both small and large parts, ideal for various production needs.

  • High-Quality Finishing: Provides a consistent finish with minimal waste, improving the overall quality of your products.

  • Suitable for Multiple Materials: Works effectively on stainless steel, steel, aluminum, and more, making it versatile for different applications.

The 1600 Metal Deburring and Edge Rounding Machine offers an efficient, high-quality solution for deburring and rounding edges on metal parts of varying sizes, providing clean, soft edges for enhanced safety and appearance. Ideal for industries working with stainless steel, steel, and aluminum.

Benefits of the 1600 Metal Deburring and Edge Rounding Machine

The 1600 Metal Deburring and Edge Rounding Machine offers a range of benefits for efficient, high-quality processing of metal parts. Here's a closer look at the key advantages:

1. Strong Edge Rounding

  • Before and After 1600: The machine performs exceptionally well on all edges and even internal holes, ensuring that sharp edges left from cutting processes like laser cutting are safely rounded off. This results in smoother, safer parts with no sharp edges.

2. Cross Belt Technology

  • Dual Cross Belt System: The 1600 machine utilizes cross belt technology, where two cross belts with abrasive blocks run in opposite directions. This unique system effectively rounds the edges of the part across its entire surface, providing uniform treatment and ensuring a smooth, rounded finish on both external and internal contours.

3. Small Parts Deburring

  • Efficient Processing of Small Parts: The 1600 excels at deburring and rounding the edges of small parts, with a capability to handle parts as small as 50x50mm. This makes it ideal for industries dealing with intricate components and ensuring a high-quality finish on smaller parts.

4. Plastic Protection Deburring

  • Maintaining Original Finish: The 1600 is designed to edge round parts that have a plastic foil coating. This feature ensures that the original surface finish is preserved while focusing only on the edges, providing high-quality edge treatment without damaging the underlying material or protective layer.

5. Before and After Deburring Example

  • Sharp Edge Removal: Parts that have sharp edges from laser cutting or other processes are processed by the 1600 to remove these edges, leaving a smooth, rounded edge for enhanced safety and finish. This example highlights the machine's ability to improve the part's edge quality, especially for stainless steel laser cut parts.

6. Punched Parts Deburring

  • Deburring Punched Parts: The 1600 performs effectively on punched parts, removing the burrs left behind after punching processes. The before and after example demonstrates the machine's ability to cleanly and efficiently remove burrs from the edges of punched components.

7. Perfect Linear Surface Finishing

  • Smooth Surface Finishing: Besides edge rounding, the cross belt technology also provides perfect linear surface finishing across the entire part. This ensures that not only are the edges rounded, but the overall surface of the part is finished with a consistent and smooth texture.

8. Parts Return System

  • Enhanced Productivity: The parts return system improves productivity by allowing for double-side operation and easy parts inspection and storage. This feature streamlines the process for small parts edge rounding, enabling a single operator to handle the process more efficiently.


Summary of Benefits

  • Strong edge rounding for both external and internal contours.

  • Cross belt technology ensures consistent edge rounding on the entire part.

  • Efficient deburring of small parts down to 50x50mm.

  • Plastic protection deburring, preserving the original finish while processing edges.

  • Perfect linear surface finishing for a smooth and consistent result.

  • Improved productivity with a parts return system for easier operation and storage.

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