3000W Fiber Laser Tube Cutting Machine 7 Meters Length 160 Mm Chuck
Product Description
Fiber Laser Tube Cutting Machine
Model: G12-7016B
Laser Power: 3000W
Platform Type: Small Platform - 120 Series
Chuck Size: 160mm
Working Length: 7 meters
Key Advantages
High Speed: Competitive chuck rotation speed, cutting efficiency, standard configuration, and overall machine price.
Material Saving: Industry-leading ultra-short tail scrap of 40mm, significantly improving material utilization.
Wide Compatibility: Supports tube diameters from Ø10 to Ø160mm; compatible with round, square, oval, and special-shaped tubes, with clear advantage on thin-walled tubes.
High-Precision Chuck: Single-time clamping, no jaw replacement required, maintaining long-term high precision.
Automatic Loading: Cantilever machine structure with standard semi-automatic loader; loading without stopping enables 24/7 continuous operation.
Low Operating Cost: No expensive consumables; main costs are electricity, protective lenses, and copper nozzles (~13-15 RMB/hour).
Key Components Configuration
| No. | Component | Brand | Model/Origin |
|---|---|---|---|
| 1 | Fiber Laser Source | TRUMPF / Chuangxin | 3000W / Leading Domestic Brand |
| 2 | Cutting Head | OSPRI | 3000W / Leading Domestic Brand |
| 3 | Rack & Pinion | YYC, Taiwan | M2-6 Grade / Taiwan |
| 4 | Reducer | Shinbo, Japan / Motoreducer, France | 090 / China |
| 5 | Linear Guide | AIRTAC, Taiwan | CGH30 / China |
| 6 | Motor | Huichuan / Optional Yaskawa | High-performance, max 4000 rpm |
| 7 | Dust Extraction | Optional Domestic Brand | Domestic Leading Brand |
| 8 | Water Chiller | Hanli | Domestic Leading Brand |
| 10 | Electrical Components | Schneider, France | China |
| 11 | Pneumatic Components | AIRTAC, Taiwan | China |
| 12 | Main Bed | Self-developed, Suzhou | 8.5m length, high-temp annealed |
| 13 | Chuck | Self-developed, Suzhou | QL-160 Pneumatic, continuous air clamping |
| 14 | Auxiliary Loading & Servo Floating Support | Self-developed, Suzhou | 4 supports, 50kg capacity each |
| 15 | Semi-automatic Loading Device | Self-developed, Suzhou | 3 conveyors, stores 5 tubes, continuous loading |
| 16 | Unloading Device & Frame | Self-developed, Suzhou | 20kg/m capacity, max 2.0m unloading |
| 17 | Operating System | Shanghai Borch | Bus System / Shanghai |
| 18 | Nesting Software | Shanghai Borch | 3D tube cutting specialized software |
| 19 | Operating Side | Left-hand carriage | Standard |
| 20 | Packaging & Transport | Standard Packaging | Standard |
Component Technical Parameters
| Component | Attribute | Parameter |
|---|---|---|
| Laser Source | Output Power | 3000W |
| Working Mode | Continuous Fiber | |
| Fiber Diameter | 50 μm | |
| Cooling Method | Water Cooling | |
| Materials Cut | Carbon Steel, Stainless Steel, Aluminum Alloy, Copper, Brass, etc. | |
| Bed Structure | Tube Plate Welding | |
| Bed Length | 8.5 meters | |
| Chuck Model | QL160 | |
| Chuck Mode | Pneumatic | |
| Chuck Load | 50kg | |
| Cutting Head | Focal Length | 125 mm |
| Collimation Length | 100 mm | |
| Focus Adjustment Speed | 100 mm/s (manual focus only) | |
| Assist Gas Pressure | ≤3 Mpa | |
| Water Chiller | Cooling Medium | Distilled or Deionized Water |
| Temp Setting | 30°C / 20°C (adjustable) | |
| Temp Precision | ±0.1°C | |
| Water Flow Rate | 10 L/min | |
| Pump Head | 20 m |
Machine Technical Specifications
| Category | Attribute | Parameter |
|---|---|---|
| Equipment Series | Small Platform: 120 Series | |
| Overall Dimensions | (L×W×H) mm | 9600 × 3300 × 2300 |
| Weight | 4.0 Tons | |
| Power Consumption | Full Load (kW) | 20 – 25 |
| Operating Temp. | 0 – 40°C | |
| Processing Range | Round Tubes (mm) | Ø10 – Ø160 |
| Square Tubes (mm) | 10 × 10 – 110 × 110 | |
| Cutting Kerf Width | 0.1 – 0.2 mm | |
| Chuck Clamping Range | Ø10 – Ø100 and Ø70 – Ø160 | |
| Axis Travel (mm) | Y / X / Z / U | 7000 / 150 / 250 / Unlimited Rotation |
| Positioning Accuracy | X/Y Axis (mm) | ±0.03 / 1000 mm (±0.06 at 7000mm) |
| Repeat Position Accuracy | X/Y Axis (mm) | ±0.03 |
| U Axis Repeat Accuracy (arc min) | ≤5 | |
| Max U Axis Speed | RPM | 130 |
| Max Acceleration | X/Y Axis (G) | 1.3 G |
| Max No-load Speed | X Axis (m/min) | 100 |
| Y Axis (m/min) | 130 | |
| Loading Length | Manual (mm) | 7000 |
| Automatic (mm) | 5800 – 6450 (Customizable 5000–7000) | |
| Loading Cycle Time | Initial / Subsequent (s) | ≤50 / ≤18 |
| Loader Capacity | (kg) | 300 |
| Max Tube Weight | (kg) | 50 |
| Tail Scrap Length | (mm) | 40 |
| Max Unloading Length | (mm) | Standard 2000 (Customizable up to 4000) |
Utilities Requirements
| Utility Type | Specification | Notes |
|---|---|---|
| Electrical | 3-phase 5-wire, 380~400VAC/50Hz | Voltage fluctuation ±2%, recommend ≥45KVA power supply, effective grounding ≤3Ω, cable cross-section ≥10mm² |
| Cooling Water | Distilled / Deionized Water | 40L, conductivity < 10μS/cm |
| Assist Gas | Oxygen ≥99.6% purity | Pressure ≥1MPa, Flow ≥1m³/min, used for carbon steel cutting |
| Nitrogen ≥99.99% purity | Pressure ≥2.5MPa, Flow ≥2.5m³/min, used for stainless steel cutting | |
| Air Pressure ≥1.3MPa | Must be dry, oil-free, filtered to 0.01μm particles, dew point ≤5°C |
Installation Environment
Temperature: 5 – 30°C (Recommend separate air-conditioned isolation room for laser source)
Humidity: <70%
Foundation: Level and vibration-free floor; if vibration exists, install anti-vibration trenches.
Ventilation: Well-ventilated, dust-free, corrosion-free, and no water leakage.
Electromagnetic Interference: Keep control cabinet and laser source away from welding, EDM, or other sources of EMI.