800mm Deburring And Edge Rounding Machine To Clean The Burrs Formed After The Flame Cutting Processes of Metal Parts
Product Description
HL800 Slag Removal and Deburring Machine
800mm 4-Station Deburring and Edge Rounding Machine
The 800mm Deburring and Edge Rounding Machine is a heavy-duty industrial system designed for comprehensive processing of metal plates after thermal cutting (e.g., flame, plasma, or laser cutting). It integrates four specialized stations—heavy slag removal, abrasive belt grinding, flap wheel polishing, and satin finishing—to efficiently remove burrs, slag, and sharp edges while delivering a uniform, smooth surface finish. This machine is ideal for enhancing workplace safety, improving product quality, and preparing parts for painting, powder coating, or welding.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | 800mm 2565 |
| Compatible Materials | Steel, Aluminum, Stainless Steel |
| Processes | Heavy Slag Removal, Deburring, Edge Rounding, Satin Finishing |
| Material Thickness Range | 0 - 80 mm |
| Max. Material Width | 800 mm |
| Min. Part Dimensions | 50 × 50 mm |
| Max. Material Weight | 350 kg |
| Conveyor Speed | 0.5 - 6.0 m/min (adjustable) |
| Abrasive System | 4 Stations: Heavy Slag Disc + Abrasive Belt + Flap Wheels + Satin Finishing |
| Flap Wheel Specifications | 4 × Ø300 × 300 mm |
| Working Height | 80 mm |
| Power Consumption | 38.5 kW / 57 kW (standard/peak) |
| Holder System | Magnetic (Vacuum Optional) |
| Min. Deduster Requirement | 5500 m³/h |
| Compressed Air Requirement | Min. 5.0 Bar |
| Machine Weight | 3750 kg |
Key Features & Benefits
4-Station Processing Workflow
Station 1 (Heavy Slag Removal): Utilizes a specialized disc to aggressively remove thick slag and large burrs from flame-cut edges.
Station 2 (Abrasive Belt Grinding): Smooths surfaces and eliminates residual imperfections.
Station 3 (Flap Wheel Polishing): Rounds edges and blends surfaces for a consistent finish.
Station 4 (Satin Finishing): Provides a uniform aesthetic surface texture (e.g., brushed metal appearance).
Heavy-Duty Construction
Robust design (3750 kg) ensures stability when processing large, heavy plates (up to 350 kg and 80 mm thick).
Automated Efficiency
Magnetic conveyor (with optional vacuum for non-ferrous materials) enables continuous, hands-free operation.
Adjustable conveyor speed (0.5-6.0 m/min) allows optimization for material type and desired finish.
Workplace Safety & Dust Control
Requires a 5500 m³/h dust extraction system to maintain a clean, safe working environment.
Versatile Material Compatibility
Processes steel, aluminum, and stainless steel with consistent results.
Optional Consumables & Tools
To maintain peak performance, the machine supports these consumables:
Flap Wheels
Oxide Removal Wheels
Heavy Slag Removal Discs
Abrasive Belts:
Ceramic Emery Band
Zirconium Emery Band
Aluminum Oxide Emery Band
Cubitron Emery Band
Scotch Emery Band
Applications
Structural steel fabrication (beams, columns, plates).
Metal furniture and architectural components (e.g., railings, partitions).
Transportation and automotive parts (chassis, trailers).
General metal job shops and laser cutting service centers.