800mm Metalworking Rotary Brush Deburring Machine Metal Carbon Stainless Finishing Machine Rotary Brush Deburring Edge Rounding Surface Finishing Machine
Product Description
800mm Rotary Brush Deburring Machine for Deburring, Edge Rounding, Oxide Removal & Surface Finishing
✅ Product Overview:
The 800mm Rotary Brush Deburring Machine is a powerful, multi-functional finishing system designed for deburring, edge rounding, oxide removal, and surface finishing of sheet metal parts.
Equipped with both an abrasive belt unit and an advanced rotary brush head, it provides all-in-one post-processing for laser-cut, plasma-cut, waterjet-cut, and punched parts.
Its combination of rotary brush technology and abrasive belt with contact drum ensures outstanding results, whether you're deburring, achieving decorative surface finishes, or preparing parts for welding, coating, or painting.
Key Features & Functionalities:
Rotary Brush Head (Advanced Version):
Equipped with 4 counter-rotating brushes oscillating around a vertical axis for 360° edge processing
Achieves uniform edge rounding up to R0.5 mm
Allows simultaneous use of two brush types (e.g., lamella + wire)
Individually adjustable outer and inner brush RPM and height
Multi-Mode Processing:
Deburring + Edge Rounding
Deburring + Edge Rounding + Oxide Removal
Finishing / Graining
Abrasive Belt Unit with Contact Drum:
For graining straight-line decorative finishes or aggressive burr removal
Drum hardness & diameter adjustable per application
Hard drum: better for finishing
Soft drum: better for deburring contours and cut edges
⚙️ Quick-Change System:
Fast replacement of abrasive belts and brushes, minimizing downtime
Permanent Magnetic Track:
Located beneath the feed belt to secure small steel parts during processing
Rotating Conveyor Cleaning Brush:
Automatically cleans the conveyor belt underside at the outfeed side, reducing buildup and wear
️ Dust Extraction Compatibility:
Compatible with wet or dry dust extraction units for clean, safe, and regulation-compliant operation
Technical Specifications:
| Parameter | Value |
|---|---|
| Working Width | 800 mm |
| Workpiece Thickness | 0.8 – 80 mm |
| Minimum Part Size | 50 × 50 mm |
| Edge Rounding Radius | Up to 0.5 mm |
| Brush Quantity | 4 counter-rotating rotary brushes |
| Supported Materials | Stainless steel, mild steel, aluminum, copper, etc. |
| Dust Extraction | Dry options (Loewer-compatible) |
✅ Applications:
Laser cut parts post-processing
Plasma-cut / oxyfuel-cut deslagging
Edge rounding for paint/powder coating prep
Oxide film removal (stainless/mild steel)
Graining decorative surfaces
Punched and waterjet-cut part smoothing
1. Processing Scope
Applicable Materials: Stainless steel, carbon steel, aluminum plates, copper plates, and various non-ferrous metals.
Functions:
The MSP-L800 is a dry-type machine that combines one sanding belt station and four sets of planetary universal abrasive flap brush stations. It is designed for:Deburring edges and holes
Achieving surface finishing: brushing, oxide scale removal, polishing
It removes burrs produced by stamping, shearing, laser cutting, plasma cutting, and flame cutting in a single pass. All edges and holes are evenly rounded (small R angle), ensuring safe, high-quality parts.
2. Working Principle
A sanding belt station removes heavy slag and large burrs from the surface.
Followed by 4 flap brush heads, each pair rotating in opposite directions while revolving as a group. These create high-speed centrifugal forces for grinding, scraping, trimming, and polishing edges and holes.
Results in 0.2–0.5 mm R-radius edges, without affecting part dimensions.
Each station can work independently:
Sanding belt only: Brushed surface finishing, oxide removal, and deslagging.
Brushes only: 360° deburring, ideal for laser-cut or CNC-punched film-covered sheet metal—burrs removed without damaging the protective film or surface.
3. Advantages
High productivity: Continuous feed system supports high-volume orders.
Superior consistency: Automated surface treatment greatly outperforms manual deburring.
Lower cost: Much lower cost per unit area than manual processing.
Safe & eco-friendly: Equipped with wet-type dust collector, reduces fire risk, filters metal powder, and provides a clean work environment.
4. Technical Specifications
| Parameter | Value |
|---|---|
| Max. working width | ≤800 mm |
| Thickness range | 0.5 – 80 mm |
| Minimum part size | 50 mm × 50 mm (for solid/non-perforated parts) |
| Total machine power | 30.25 kW (excluding dust collector) |
| Sanding belt size | Φ1910 mm × 800 mm |
| Brush size | Φ300 mm × 300 mm |
| Feed speed | 0.5 – 6 m/min (VFD adjustable) |
| Sanding belt line speed | ~18 m/s |
| Brush self-rotation speed | 8 – 26 m/s (VFD adjustable) |
| Brush planetary speed | 1 – 15 rpm (VFD adjustable) |
| Planetary axis heads | 1 planetary, 4 self-rotating |
| Servo thickness control | 0.01 mm precision |
| Brush compensation accuracy | 0.01 mm servo-adjusted |
| Abrasive media | Sanding belt + flap brush |
| Dust extraction capacity | 4000 m³/h |
| Machine size (L×W×H) | 2650 mm × 1650 mm × 2150 mm |
| Machine weight | Approx. 2.2 tons |
5. Component & Brand List
| Component | Specification / Model |
|---|---|
| Sanding contact drum | Φ150 mm × 800 mm |
| Sanding belt motor | 7.5 kW |
| Brush rotation motor | 4 kW |
| Brush planetary reducer motor | 750 W |
| Brush lift servo motor | 750 W |
| Conveyor belt | Φ5380 mm × 800 mm |
| Conveyor drive motor | 1.5 kW |
| Conveyor reducer | Hypoid RV75 |
| Worktable lift servo motor | 750 W |
| Belt tracking sensor | — |
| Belt tensioning cylinder | ACQ80×30 |
| Belt correction cylinder | SDA63×5 |
| Brush rotation inverter | 4 kW |
| Brush planetary inverter | 0.75 kW |
| Conveyor inverter | 1.5 kW |
| Vacuum fan inverter | 15 kW |
| Vacuum suction fan | 15 kW |
| Bearings | High-speed |
| Low-voltage electricals | — |
| PLC control system | — |
| Touchscreen display | 7-inch |
6. Installation Requirements
Installation space: At least 4 m × 3.5 m
Power supply: 380V, 50Hz ±10%
Compressed air: Clean and stable compressed air source