G25 High-Speed 3D Laser Tube Cutting Machine for Round Tubes with A Diameter Range of Φ2-25mm And Square Tubes with A Diagonal ≤24mm

Product Description

G25 High-Speed 3D Laser Tube Cutting Machine

Application:

This machine is designed for cutting extremely small tubes into any shape. It supports a variety of tube types including round, square, and oval tubes.

Features:

Fast Speed, High Efficiency:
The acceleration reaches 1.6G, making it 5 to 6 times more efficient than conventional tube cutting machines.
High Cutting Precision & Easy Operation:
This machine can cut a variety of tubes, including round, square, and oval tubes, with high precision.

Cutting range for round tubes: Φ2-25mm
Cutting range for square tubes: Diagonal ≤24mm
The machine supports 24/7 operation with imported electrical components, a stable structure, and a user-friendly operating system that ensures speed, functionality, and stability.

Adaptive Cutting:
It comes with a standard height adjuster to easily handle deformed tubes.

Loading Methods:

Manual Loading:
The equipment allows for manual loading where raw materials can be placed on a storage rack. The process includes:
Manual Loading → Manual Feeding → Automatic Cutting → Automatic Discharge.
Automatic Loading:
The machine can automatically load round tubes. The process includes:
Automatic Loading → Automatic Cutting → Automatic Discharge.

Machine Construction:

Precision Annealing Process + Marble Platform:
The machine body is compact and occupies minimal space. It uses strict welding and annealing processes to ensure long-term stability and cutting precision. The use of a marble platform for moving parts improves dimensional stability and ensures accuracy, even with continuous operation.

Industry-Leading Laser Generator:

Brand: Chuangxin / Raycus

Modular design with stable performance.
The structure adopts a separated design for the optoelectronic modules, improving operation stability and simplifying maintenance.
Customizable for different processing needs with options for fiber diameters.
Uniform and stable laser beam distribution, reducing welding spatter and improving cutting capability for thick materials.
Versatile applications, including integration with robots or machine tools for fine cutting and welding.

Laser Cutting Head:

Brands: Jiaqiang / Osprey / BoCi

High Compatibility: Works with QBH and QCS fiber interfaces for various laser generators.
Optimized Design: Improved optical configuration and smooth airflow design for better cutting quality and efficiency.
Slim Nozzle Design: Modular slim nozzle reduces workpiece interference.
Compact Structure: Light weight, small size, reducing load requirements on robots and increasing cutting speed.

Control System:

Brand: BaiChu FSCUT3000

EtherCAT bus control system with fast communication speed and strong anti-interference capability.
Can control up to 256 axes, supporting up to 65,535 devices per network segment.
Provides customized design functions for users.

Servo Driver:

Full-function Driver: Supports all types of servo motors and feedback types.
Anti-Vibration Operation: Effectively compensates for mechanical resonance, improving performance.
Compact Size: High power density and easy integration with various equipment.

DD Servo Motor:

No Reset Needed: The absolute value encoder eliminates the need for origin resetting.
High Precision: Pulse positioning accuracy of ±30 arc seconds.
High Torque & Rigidity: Delivers high torque in compact volume, with strong radial and axial load capacity.
Low Noise: Reduces noise with direct load mounting and eliminates intermediate connections.

Cooling System:

Brand: Hanli

Uses high-quality stainless steel pumps for low noise, high flow, and long lifespan.
Features automatic temperature control with high accuracy (±0.1°C).
Dual-temperature cooling system for laser and lens cooling, preventing condensation damage.

G25 Technical Parameters:

Model	G25
Laser Power (W)	1000-3000
Tube Cutting Diameter (mm)	Round Tube: Φ2-Φ25; Square Tube: Diagonal ≤25
Repeat Positioning Accuracy (mm)	±0.01
Tube Processing Range (mm)	≤6500
Machine Size (mm)	LWH: 200011001800
Machine Weight (T)	1.5
Acceleration (G)	≈1.6
Tail Material Length (mm)	≤100

G25 Configuration List:

Item	Brand/Origin	Model/Specifications	Quantity	Remarks
Laser Generator	Chuangxin / Raycus	1000W	1 Set	Fiber Laser Generator
Cutting Head	Jiaqiang / Osprey / BoCi	BT Series	1 Set	Standard Height Adjuster
Control System	BaiChu	FSCUT3000	1 Set	-
Rotary Pneumatic Chuck	Taiwan Custom	-	1 Set	Precision: 0.005mm
Servo Driver	Custom Servo	-	4 Sets	-
Grating Scale	Dalian Rongshu	-	1 Set	-
Optical Head	Dalian Rongshu	-	1 Set	0.5um
Linear Motor	Custom Servo	-	1 Set	-
DD Motor	Custom Servo	-	1 Set	-
Guide Rails	Taiwan PMI	P-Level	2 Sets	-
Pneumatic System	Taiwan AIRTAC / Japan SMC	-	Several	-
Electrical Proportional Valve	Taiwan AIRTAC / Japan SMC	-	1 Set	-
Machine Bed	Standard	-	1 Set	Annealing Process
Control Cabinet	Standard	-	1 Set	-
Electrical Switch	Schneider	-	1 Set	-
Power Supply	Schneider	-	1 Set	-
Cooling System	Hanli	HL 1000	1 Set	-
Loading System	-	-	1 Set	Manual/Automatic

Consumable and Spare Parts:

Item	Specifications	Quantity	Remarks
Special Fixtures	Custom	2 Sets	Based on customer requirements
Optical Lenses	-	5 Pieces	-
Cutting Nozzles	-	5 Pieces	-

Usage Analysis:

Laser Generator Environmental Requirements: Temperature: 15-35°C, Humidity: <85%.
Power Supply: 380V, 50Hz with short-circuit protection.
Grounding: The equipment must be grounded with a resistance of ≤4Ω.
Auxiliary Requirements:

Cutting gases: N2, O2
Compressed air (without water and oil) with required flow and pressure.

Space and Foundation Requirements: Concrete foundation with a minimum thickness of 300mm. Ensure no vibration sources nearby or provide damping.

Note: For detailed specifications, maintenance, and operational guidelines, refer to the user manual and manufacturer's instructions.