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MSP-DL1600
1600mm Deburring and Edge Rounding Machine for Deburring and Edge Rounding Laser Cutting, Punching, or Stamping Sheet Metal
A 1600mm deburring and edge rounding machine is an advanced piece of equipment designed specifically for efficiently removing burrs, rounding edges, and finishing sheet metal parts that have been laser cut, punched, or stamped. The larger 1600mm working width allows for processing a wider range of parts or larger batches of smaller parts in a single pass, making it ideal for high-volume production environments.
High Capacity: The 1600mm working width provides the ability to process larger or more parts at once, which is essential for high-output environments. It allows for efficient handling of wide sheets of metal or multiple smaller parts simultaneously.
Versatility: This machine can process a wide range of metal materials, including stainless steel, carbon steel, aluminum, and non-ferrous metals, offering flexibility for manufacturers working with various metals.
Laser Cutting Burrs: After laser cutting, parts often have fine, sharp burrs and edges that can interfere with assembly, functionality, or aesthetics. This machine removes those burrs efficiently, leaving clean, smooth edges.
No Material Damage: Designed to handle delicate parts, the deburring and edge rounding process does not damage the material, ensuring precise results and high-quality parts.
Punching and Stamping Burrs: Punching and stamping processes can leave rough, jagged edges on parts. This machine uses abrasive belts and brushes to remove these imperfections, leaving smooth, uniform surfaces for better fitment and finish.
Precision Edge Rounding: Sharp, angular edges from punching or stamping are rounded to specific radii, making parts safer to handle and ensuring smoother assembly with less friction.
Controlled Edge Radius: The machine provides precise control over edge radius, which is important for safety, aesthetic requirements, and proper part fitment in subsequent processes.
Consistent Results: The ability to round edges uniformly ensures that all parts meet consistent quality standards, especially important in industries requiring high precision such as aerospace, automotive, and medical device manufacturing.
Abrasive Belt Stage: The first stage typically uses abrasive belts to remove heavy burrs, slag, or oxidation from the edges, followed by finer belts to smooth the surface.
Brush Head Stage: Next, brush units with rotating wire or abrasive brushes are used to further clean and smooth the edges, remove fine burrs, and achieve uniform edge rounding.
Polishing Stage (if applicable): Some models include a polishing unit, where the part can be given a fine finish, making it ready for painting, coating, or other downstream processes.
Effective Dust Extraction: As with all high-efficiency deburring machines, integrated dust extraction systems are crucial to maintaining a clean workspace. These systems capture airborne particles generated during the deburring and finishing processes.
Eco-friendly: Dust extraction helps reduce the risk of exposure to metal dust while improving the overall working environment.
Adjustable Feed Speeds: The feed speed of the machine can be adjusted to accommodate different materials and burr sizes, allowing operators to fine-tune the process for optimal results.
User-Friendly Interface: Many modern machines come with a digital or touchscreen control panel that makes it easy to adjust parameters like feed speed, pressure, and abrasive grit for consistent results.
Automation: Some models offer automated features like automatic part feeding, process monitoring, and self-adjusting pressure, which reduce manual intervention and improve throughput.
This machine is ideal for a variety of industries where burrs and rough edges need to be removed from sheet metal parts after laser cutting, punching, or stamping:
Automotive: For deburring and rounding edges of parts such as brackets, panels, and engine components to improve fit and finish.
Aerospace: Removing burrs from aerospace parts ensures they meet safety standards, while edge rounding provides smoother assembly and fits for complex assemblies.
Metal Fabrication: Essential for fabricators working with sheet metal, this machine ensures that parts are ready for further processing, like welding, painting, or coating.
Electronics: Ensuring clean edges for metal enclosures, casings, and components used in electronics, which is crucial for both aesthetics and functionality.
Construction: For parts used in structural applications, this machine ensures smooth, safe, and strong edges that meet industry standards.
Working Width: 1600mm, suitable for large sheet metal parts or multiple smaller parts.
Processing Thickness: Typically accommodates parts ranging from 0.5mm to 50mm (varies based on machine model).
Feed Speed: Adjustable to suit different materials and burr sizes (e.g., 1-10m/min).
Abrasive Belts: Equipped with multiple abrasive belts to accommodate different stages of burr removal and surface finishing.
Brush Heads: Multiple brush units (rotary wire or abrasive) to handle fine burr removal and edge rounding.
Polishing (optional): Some models offer an additional polishing stage to provide a smooth finish for aesthetic or functional purposes.
Dust Extraction: Integrated dust collection system for capturing dust, debris, and particles generated during processing.
Control Interface: Digital or touchscreen controls with adjustable parameters for precision and ease of use.
Automation: Some machines offer automation features like part feeding, self-adjusting pressure, and process monitoring to improve efficiency.
Higher Productivity: The wide working width and ability to handle larger parts or multiple parts simultaneously increases throughput, making it ideal for high-volume production.
Improved Part Quality: Consistent deburring and precise edge rounding ensure that parts meet high-quality standards, improving their performance and appearance.
Safety: Rounded edges reduce the risk of injury during handling and assembly, especially when working with sharp-edged parts.
Cost-Effective: Automating the deburring and edge rounding process reduces manual labor, minimizes scrap, and lowers production costs.
Consistent Results: Automated and adjustable features ensure consistent, repeatable results, reducing variations between parts and improving overall quality.
Enhanced Surface Finish: The machine provides a smooth, uniform finish, enhancing the overall quality of the part and making it ready for downstream processes.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤1580mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 87.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 2400mm × 2400mm | |
| Machine Weight | Approx. 7.6T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ2400mm × 1600mm | |
| Abrasive Roller Brush Size | Φ350mm × 550mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 18m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 8 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 5000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
1600mm Deburring and Edge Rounding Machine for Deburring and Edge Rounding Laser Cutting, Punching, or Stamping Sheet Metal
A 1600mm deburring and edge rounding machine is an advanced piece of equipment designed specifically for efficiently removing burrs, rounding edges, and finishing sheet metal parts that have been laser cut, punched, or stamped. The larger 1600mm working width allows for processing a wider range of parts or larger batches of smaller parts in a single pass, making it ideal for high-volume production environments.
High Capacity: The 1600mm working width provides the ability to process larger or more parts at once, which is essential for high-output environments. It allows for efficient handling of wide sheets of metal or multiple smaller parts simultaneously.
Versatility: This machine can process a wide range of metal materials, including stainless steel, carbon steel, aluminum, and non-ferrous metals, offering flexibility for manufacturers working with various metals.
Laser Cutting Burrs: After laser cutting, parts often have fine, sharp burrs and edges that can interfere with assembly, functionality, or aesthetics. This machine removes those burrs efficiently, leaving clean, smooth edges.
No Material Damage: Designed to handle delicate parts, the deburring and edge rounding process does not damage the material, ensuring precise results and high-quality parts.
Punching and Stamping Burrs: Punching and stamping processes can leave rough, jagged edges on parts. This machine uses abrasive belts and brushes to remove these imperfections, leaving smooth, uniform surfaces for better fitment and finish.
Precision Edge Rounding: Sharp, angular edges from punching or stamping are rounded to specific radii, making parts safer to handle and ensuring smoother assembly with less friction.
Controlled Edge Radius: The machine provides precise control over edge radius, which is important for safety, aesthetic requirements, and proper part fitment in subsequent processes.
Consistent Results: The ability to round edges uniformly ensures that all parts meet consistent quality standards, especially important in industries requiring high precision such as aerospace, automotive, and medical device manufacturing.
Abrasive Belt Stage: The first stage typically uses abrasive belts to remove heavy burrs, slag, or oxidation from the edges, followed by finer belts to smooth the surface.
Brush Head Stage: Next, brush units with rotating wire or abrasive brushes are used to further clean and smooth the edges, remove fine burrs, and achieve uniform edge rounding.
Polishing Stage (if applicable): Some models include a polishing unit, where the part can be given a fine finish, making it ready for painting, coating, or other downstream processes.
Effective Dust Extraction: As with all high-efficiency deburring machines, integrated dust extraction systems are crucial to maintaining a clean workspace. These systems capture airborne particles generated during the deburring and finishing processes.
Eco-friendly: Dust extraction helps reduce the risk of exposure to metal dust while improving the overall working environment.
Adjustable Feed Speeds: The feed speed of the machine can be adjusted to accommodate different materials and burr sizes, allowing operators to fine-tune the process for optimal results.
User-Friendly Interface: Many modern machines come with a digital or touchscreen control panel that makes it easy to adjust parameters like feed speed, pressure, and abrasive grit for consistent results.
Automation: Some models offer automated features like automatic part feeding, process monitoring, and self-adjusting pressure, which reduce manual intervention and improve throughput.
This machine is ideal for a variety of industries where burrs and rough edges need to be removed from sheet metal parts after laser cutting, punching, or stamping:
Automotive: For deburring and rounding edges of parts such as brackets, panels, and engine components to improve fit and finish.
Aerospace: Removing burrs from aerospace parts ensures they meet safety standards, while edge rounding provides smoother assembly and fits for complex assemblies.
Metal Fabrication: Essential for fabricators working with sheet metal, this machine ensures that parts are ready for further processing, like welding, painting, or coating.
Electronics: Ensuring clean edges for metal enclosures, casings, and components used in electronics, which is crucial for both aesthetics and functionality.
Construction: For parts used in structural applications, this machine ensures smooth, safe, and strong edges that meet industry standards.
Working Width: 1600mm, suitable for large sheet metal parts or multiple smaller parts.
Processing Thickness: Typically accommodates parts ranging from 0.5mm to 50mm (varies based on machine model).
Feed Speed: Adjustable to suit different materials and burr sizes (e.g., 1-10m/min).
Abrasive Belts: Equipped with multiple abrasive belts to accommodate different stages of burr removal and surface finishing.
Brush Heads: Multiple brush units (rotary wire or abrasive) to handle fine burr removal and edge rounding.
Polishing (optional): Some models offer an additional polishing stage to provide a smooth finish for aesthetic or functional purposes.
Dust Extraction: Integrated dust collection system for capturing dust, debris, and particles generated during processing.
Control Interface: Digital or touchscreen controls with adjustable parameters for precision and ease of use.
Automation: Some machines offer automation features like part feeding, self-adjusting pressure, and process monitoring to improve efficiency.
Higher Productivity: The wide working width and ability to handle larger parts or multiple parts simultaneously increases throughput, making it ideal for high-volume production.
Improved Part Quality: Consistent deburring and precise edge rounding ensure that parts meet high-quality standards, improving their performance and appearance.
Safety: Rounded edges reduce the risk of injury during handling and assembly, especially when working with sharp-edged parts.
Cost-Effective: Automating the deburring and edge rounding process reduces manual labor, minimizes scrap, and lowers production costs.
Consistent Results: Automated and adjustable features ensure consistent, repeatable results, reducing variations between parts and improving overall quality.
Enhanced Surface Finish: The machine provides a smooth, uniform finish, enhancing the overall quality of the part and making it ready for downstream processes.
| Category | Specifications | Details |
|---|---|---|
| Processing Capability | Maximum Processing Width | ≤1580mm |
| Processing Thickness | 0.5~80mm | |
| Minimum Processing Size | 50mm×50mm (non-perforated workpieces) | |
| Power and Dimensions | Total Power | 87.5KW (excluding dust removal) |
| Dimensions (L×W×H) | 4500mm × 2400mm × 2400mm | |
| Machine Weight | Approx. 7.6T | |
| Brush and Belt Sizes | Steel Hammer Brush Size | Ø162mm |
| Abrasive Belt Size | Φ2400mm × 1600mm | |
| Abrasive Roller Brush Size | Φ350mm × 550mm | |
| Speed and Adjustment | Conveyor Feed Speed | 0.5~6m/min (frequency adjustable) |
| Abrasive Belt Speed | Approx. 18m/s | |
| Roller Brush Rotation Speed | 8~26m/s (frequency adjustable) | |
| Roller Brush Revolution Speed | 1~15r/min (frequency adjustable) | |
| Planetary Revolution Shafts | 1 | |
| Planetary Rotation Shafts | 8 | |
| Processing Precision | Servo Adjustment Precision for Thickness | 0.01mm |
| Servo Adjustment Precision for Compensation | 0.01mm | |
| Dust Removal System | Dust Removal Volume | 5000m³/h |
| Consumables | Grinding Consumables | Steel hammer brush + abrasive belt + roller brush |
High Efficiency: Continuous feed-through processing meets production volume demands.
High Quality: Consistent processing results with surface treatment far superior to manual methods.
Cost-Effective: Lower processing costs per unit area compared to manual methods.
Environmentally Friendly and Safe: Wet-type dust collector reduces dust hazards, improves the work environment, and recycles grinding powder for eco-friendly production.
| Criteria | Flame Cutting | Plasma Cutting |
|---|---|---|
| Working Principle | Uses a high-temperature flame (oxygen-fuel gas) to oxidize and melt the material. | Uses ionized gas (plasma) and an electrical arc to melt and blow away material. |
| Material Compatibility | Primarily for ferrous metals (carbon steel, low-alloy steel). | Suitable for all conductive metals (steel, stainless steel, aluminum, copper). |
| Thickness Range | Best for thicker materials (5mm to 100+mm). | Best for thin to medium-thick materials (0.5mm to ~50mm). |
| Cutting Speed | Slower, especially for thinner materials. | Faster, especially for thinner and medium-thickness materials. |
| Cut Quality | Produces slag and rougher edges; may require finishing. | Cleaner cuts with minimal finishing required, especially on thinner materials. |
| Heat-Affected Zone (HAZ) | Larger HAZ due to high heat and slower process. | Smaller HAZ due to faster cutting and more localized heat. |
| Setup and Portability | Simple, portable, and cost-effective. | Requires power supply, gas, and more complex setup; less portable. |
| Initial Equipment Cost | Lower cost for basic torch and gas setup. | Higher cost for plasma cutter and associated equipment. |
| Operating Costs | Lower gas costs but slower process may increase labor costs. | Higher electricity and consumables costs but faster operation. |
| Applications | Heavy-duty applications like structural steel, shipbuilding, and thick plate cutting. | Precision applications like HVAC, automotive, aerospace, and art fabrication. |
| Environmental Impact | Produces more heat, sparks, and fumes. | Produces less heat and fewer emissions but uses electricity. |
