DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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Deburring, Edge Rounding, & Surface Finishing Small Sheet Metal Parts

This deburring and finishing machine is designed for removing burrs, rounding edges, and removing slag from sheet metal. It is particularly effective in processing steel sheets and other metals, removing slag and burrs caused by processes such as drilling, stamping, shearing, laser cutting, plasma cutting, and flame cutting.
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  • MSP-450

Single-Sided 450 Deburring Machine for Small Sheet Metal Parts

The Single-Sided 450 Deburring Machine is a high-performance, versatile solution for deburring, edge rounding, and surface finishing small sheet metal parts that have been cut using punching or laser processes. This plug-and-play machine is designed with user convenience and efficiency in mind, offering easy installation and operation right out of the box. Featuring an integrated wet dust extraction system, it is capable of processing all types of metal alloys safely, ensuring a clean and safe working environment.

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Key Features and Processes:

  1. Deburring with Wide Belt:

    • The grinding belt is specially engineered to handle the deburring of punched and laser-cut parts with flexibility and cost-efficiency.

    • This wide belt unit is designed to remove burrs that remain on the edges of the parts after cutting, ensuring smooth and uniform surfaces.

    • The grinding belt delivers a precise and consistent result, making it ideal for processing small metal parts with various thicknesses and shapes, including delicate and intricate components.

  2. Edge Rounding with Disc Brush:

    • Edge rounding is performed with a disc brush, which is designed to round the edges of the parts evenly and consistently.

    • The disc brush works by making contact with the edges of the sheet metal parts from multiple angles, ensuring an even and smooth radius is applied to the edges.

    • This process is essential for removing sharp edges and ensuring safety, especially in industries like automotive, aerospace, and electronics, where sharp edges could pose a risk to workers or compromise part functionality.

    • The consistent edge rounding can achieve a smooth radius suitable for a variety of applications, improving both the part’s safety and quality.

  3. Surface Finishing with Fleece Belt:

    • After deburring and edge rounding, the machine employs a finishing fleece belt for the final touch of surface finishing. This step provides a uniform, attractive surface finish on the parts.

    • The finishing fleece belt works by polishing and smoothing the part’s surface, giving it a high-quality aesthetic while also helping with material properties like friction reduction.

    • This final step is particularly valuable when a part needs to meet high standards for visual appeal or when preparing it for further treatments such as coating or painting.

  4. Integrated Wet Dust Extraction System:

    • The wet dust extraction system built into the machine ensures that the deburring and finishing process is carried out safely and cleanly.

    • By using water or liquid in the dust collection process, the system captures dust and particles effectively, preventing harmful airborne particles from contaminating the work environment.

    • The wet system also helps to cool down the machine components during operation, preventing overheating and extending the machine’s lifespan.

    • This integrated system allows for the processing of all metal alloys, including stainless steel, aluminum, brass, and copper, making it suitable for various industries.

  5. High Flexibility and Outstanding Performance:

    • The Single-Sided 450 Deburring Machine is designed to provide high flexibility, making it capable of handling small parts of various sizes and shapes.

    • It ensures outstanding performance in terms of deburring, edge rounding, and surface finishing, delivering consistent results across a wide range of applications.

    • The machine is highly adaptable to different production needs, making it ideal for industries that require precision and high-quality processing for small sheet metal parts.

  6. Ease of Use:

    • As a plug-and-play system, the machine is simple to set up and operate. It does not require complex installation or training, which means you can start processing parts immediately.

    • The intuitive controls and user-friendly interface ensure that operators can quickly adjust settings and parameters for optimal performance, even if they have limited experience with similar machinery.

Applications:

  • Automotive Industry: For deburring, edge rounding, and finishing small metal parts used in vehicle manufacturing, such as brackets, frames, and structural components.

  • Aerospace Industry: Ideal for processing small parts used in aircraft construction and maintenance, ensuring parts meet stringent safety and performance standards.

  • Electronics Manufacturing: Used for deburring and finishing components for electronics, where precision and edge quality are paramount.

  • General Manufacturing: Suitable for processing a variety of small sheet metal parts in sectors like consumer goods, industrial machinery, and appliance manufacturing.

Advantages:

  • Complete Processing in One Pass: Deburring, edge rounding, and surface finishing are all accomplished in a single operation, improving efficiency and reducing the need for multiple machines.

  • High Precision and Consistency: The combination of the wide belt, disc brush, and finishing fleece belt ensures precise results with consistent quality every time.

  • Safety and Cleanliness: The built-in wet dust extraction system ensures a safe, clean working environment, reducing the risk of harmful dust inhalation.

  • Easy Setup and Operation: The plug-and-play nature of the machine, coupled with its simple controls, ensures ease of use and quick integration into your production line.

Dust Control and Environmental Considerations:

The machine features a wet dust extraction system, which uses a high-pressure fan to collect and filter dust into a water chamber, ensuring that harmful metal particles are captured and safely disposed of. This process helps create a safer, cleaner, and more sustainable work environment while improving air quality and recycling metal dust.

Advantages of the Machine:

  1. Enhanced Efficiency: The continuous feed operation increases the speed and throughput of the processing.

  2. Superior Quality: Consistent and high-quality results that surpass manual processing.

  3. Cost Efficiency: Low operational cost and reduced labor costs when compared to manual deburring.

  4. Safe and Clean Working Environment: Efficient dust collection reduces health risks and improves workplace safety.

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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