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MSP-800
The MSP Deburring Machine offers a comprehensive solution for deburring, edge rounding, and surface finishing of punched and laser cut parts. This versatile machine processes parts in a single pass, providing exceptional results in efficiency and precision. The system integrates grinding belts, rotary brushes, and a finishing unit to handle a range of operations from burr removal to high-quality surface finishing.
Deburring with Wide Belt Unit:
The wide belt unit effectively removes burrs generated during the laser cutting and punching processes. This ensures that parts are free of any leftover burrs, providing a smooth edge.
The grinding belt removes burrs from both the top and bottom edges of sheet metal parts, ensuring consistent results regardless of the size or thickness of the part.
Edge Rounding with Rotary Brushes:
Rotary brushes are used for the edge rounding process, which provides an incredibly smooth finish to the edges of sheet metal parts.
The brushes make contact with the edges from all directions, allowing for uniform edge rounding, even up to a radius of 1.5 mm.
This process ensures that sharp edges, which could be dangerous or cause damage during handling, are smoothed and rounded effectively.
Surface Finishing with Finishing Belt:
After burr removal and edge rounding, the finishing belt (made from finishing fleece) is used to apply a polished surface finish.
The finishing fleece belt provides a high-quality surface finish, giving parts an attractive, uniform look without the need for additional post-processing.
This surface finishing option enhances the appearance of the part while preserving its material integrity.
Built-in Vacuum Table for Secure Processing:
The machine features an integrated vacuum table that holds the parts securely during processing.
This ensures that both large and small sheet metal parts remain stable throughout the deburring, edge rounding, and finishing processes, even for delicate or lightweight parts.
The vacuum system helps to prevent any shifting or misalignment, which can result in uneven processing.
Flexible and Versatile:
The MSP Deburring Machine is designed to be as flexible as the laser cutting machine itself when it comes to subsequent finishing processes.
It can handle a variety of materials and part sizes, making it suitable for a wide range of industrial applications.
Whether processing small intricate parts or larger sheet metal pieces, the LSP ensures reliable and consistent results.
Time and Cost Efficiency:
By combining deburring, edge rounding, and surface finishing in a single pass, the LSP significantly reduces the need for multiple machines or manual operations.
This time-saving feature increases productivity while also lowering labor costs and reducing operational complexity.
Precise and Consistent Results:
The machine is designed to deliver highly consistent results with minimal operator intervention, ensuring that each part is processed to the same exacting standards.
The combination of the grinding belt, rotary brushes, and finishing unit results in uniform edge rounding and high-quality surface finishing on every part.
Metalworking Industry: Ideal for finishing laser cut and punched metal parts, including components used in automotive, aerospace, construction, and general manufacturing.
Fabrication Shops: Perfect for handling sheet metal parts after they have been cut, providing a smooth and professional finish on every part.
Large Volume Production: Suitable for manufacturers that process high volumes of parts, offering a one-stop solution for deburring, edge rounding, and surface finishing.
| Parameter | Value |
|---|---|
| Processing Width | ≤ 800mm |
| Processing Thickness | 0.5 - 80mm |
| Minimum Processing Size | 50mm x 50mm (Carbon Steel) |
| Overall Power | 20.25 KW |
| Hammer Disc Brush Size | Φ 162mm |
| Sanding Belt Size | Φ 3530mm x 80mm (60# Zirconia Alumina) |
| Omni-Directional Brush Size | Φ 300mm x 300mm (120# Brush, German Künzeb) |
| Conveyor Speed | 0.5 - 6 m/min (Variable Frequency) |
| Sanding Belt Speed | 12 m/s |
| Roller Brush Rotation Speed | 8 - 26 m/s (Variable Frequency) |
| Roller Brush Planetary Speed | 1 - 15 rpm (Variable Frequency) |
| Roller Brush Axle Heads (Planetary) | 1 (Planetary Rotation) |
| Roller Brush Axle Heads (Self-Rotation) | 4 (Self-Rotation) |
| Thickness Adjustment Precision | 0.01mm |
| Roller Brush Compensation Precision | 0.01mm |
| Grinding Consumables | Sanding Belt + Roller Brush + Sanding Belt |
| Work Table Load Capacity | ≤ 400kg |
| Dust Extraction Flow | 4000 m³/h |
| Machine Dimensions | Length: 4100mm, Width: 1900mm, Height: 2200mm |
| Machine Weight | Approx. 3T |
Hammer Disc Brush: Independent operation for removing slag from edges.
Sanding Belt: Can operate independently to achieve brushed finishes, polishing, and deburring on metal surfaces.
Omni-Directional Brush: Independently operates for 360-degree deburring, which is particularly effective for laser-cut, CNC-punched, and coated sheet metal, without damaging any protective film.
The machine features a wet dust extraction system, which uses a high-pressure fan to collect and filter dust into a water chamber, ensuring that harmful metal particles are captured and safely disposed of. This process helps create a safer, cleaner, and more sustainable work environment while improving air quality and recycling metal dust.
Enhanced Efficiency: The continuous feed operation increases the speed and throughput of the processing.
Superior Quality: Consistent and high-quality results that surpass manual processing.
Cost Efficiency: Low operational cost and reduced labor costs when compared to manual deburring.
Safe and Clean Working Environment: Efficient dust collection reduces health risks and improves workplace safety.
The MSP Deburring Machine offers a comprehensive solution for deburring, edge rounding, and surface finishing of punched and laser cut parts. This versatile machine processes parts in a single pass, providing exceptional results in efficiency and precision. The system integrates grinding belts, rotary brushes, and a finishing unit to handle a range of operations from burr removal to high-quality surface finishing.
Deburring with Wide Belt Unit:
The wide belt unit effectively removes burrs generated during the laser cutting and punching processes. This ensures that parts are free of any leftover burrs, providing a smooth edge.
The grinding belt removes burrs from both the top and bottom edges of sheet metal parts, ensuring consistent results regardless of the size or thickness of the part.
Edge Rounding with Rotary Brushes:
Rotary brushes are used for the edge rounding process, which provides an incredibly smooth finish to the edges of sheet metal parts.
The brushes make contact with the edges from all directions, allowing for uniform edge rounding, even up to a radius of 1.5 mm.
This process ensures that sharp edges, which could be dangerous or cause damage during handling, are smoothed and rounded effectively.
Surface Finishing with Finishing Belt:
After burr removal and edge rounding, the finishing belt (made from finishing fleece) is used to apply a polished surface finish.
The finishing fleece belt provides a high-quality surface finish, giving parts an attractive, uniform look without the need for additional post-processing.
This surface finishing option enhances the appearance of the part while preserving its material integrity.
Built-in Vacuum Table for Secure Processing:
The machine features an integrated vacuum table that holds the parts securely during processing.
This ensures that both large and small sheet metal parts remain stable throughout the deburring, edge rounding, and finishing processes, even for delicate or lightweight parts.
The vacuum system helps to prevent any shifting or misalignment, which can result in uneven processing.
Flexible and Versatile:
The MSP Deburring Machine is designed to be as flexible as the laser cutting machine itself when it comes to subsequent finishing processes.
It can handle a variety of materials and part sizes, making it suitable for a wide range of industrial applications.
Whether processing small intricate parts or larger sheet metal pieces, the LSP ensures reliable and consistent results.
Time and Cost Efficiency:
By combining deburring, edge rounding, and surface finishing in a single pass, the LSP significantly reduces the need for multiple machines or manual operations.
This time-saving feature increases productivity while also lowering labor costs and reducing operational complexity.
Precise and Consistent Results:
The machine is designed to deliver highly consistent results with minimal operator intervention, ensuring that each part is processed to the same exacting standards.
The combination of the grinding belt, rotary brushes, and finishing unit results in uniform edge rounding and high-quality surface finishing on every part.
Metalworking Industry: Ideal for finishing laser cut and punched metal parts, including components used in automotive, aerospace, construction, and general manufacturing.
Fabrication Shops: Perfect for handling sheet metal parts after they have been cut, providing a smooth and professional finish on every part.
Large Volume Production: Suitable for manufacturers that process high volumes of parts, offering a one-stop solution for deburring, edge rounding, and surface finishing.
| Parameter | Value |
|---|---|
| Processing Width | ≤ 800mm |
| Processing Thickness | 0.5 - 80mm |
| Minimum Processing Size | 50mm x 50mm (Carbon Steel) |
| Overall Power | 20.25 KW |
| Hammer Disc Brush Size | Φ 162mm |
| Sanding Belt Size | Φ 3530mm x 80mm (60# Zirconia Alumina) |
| Omni-Directional Brush Size | Φ 300mm x 300mm (120# Brush, German Künzeb) |
| Conveyor Speed | 0.5 - 6 m/min (Variable Frequency) |
| Sanding Belt Speed | 12 m/s |
| Roller Brush Rotation Speed | 8 - 26 m/s (Variable Frequency) |
| Roller Brush Planetary Speed | 1 - 15 rpm (Variable Frequency) |
| Roller Brush Axle Heads (Planetary) | 1 (Planetary Rotation) |
| Roller Brush Axle Heads (Self-Rotation) | 4 (Self-Rotation) |
| Thickness Adjustment Precision | 0.01mm |
| Roller Brush Compensation Precision | 0.01mm |
| Grinding Consumables | Sanding Belt + Roller Brush + Sanding Belt |
| Work Table Load Capacity | ≤ 400kg |
| Dust Extraction Flow | 4000 m³/h |
| Machine Dimensions | Length: 4100mm, Width: 1900mm, Height: 2200mm |
| Machine Weight | Approx. 3T |
Hammer Disc Brush: Independent operation for removing slag from edges.
Sanding Belt: Can operate independently to achieve brushed finishes, polishing, and deburring on metal surfaces.
Omni-Directional Brush: Independently operates for 360-degree deburring, which is particularly effective for laser-cut, CNC-punched, and coated sheet metal, without damaging any protective film.
The machine features a wet dust extraction system, which uses a high-pressure fan to collect and filter dust into a water chamber, ensuring that harmful metal particles are captured and safely disposed of. This process helps create a safer, cleaner, and more sustainable work environment while improving air quality and recycling metal dust.
Enhanced Efficiency: The continuous feed operation increases the speed and throughput of the processing.
Superior Quality: Consistent and high-quality results that surpass manual processing.
Cost Efficiency: Low operational cost and reduced labor costs when compared to manual deburring.
Safe and Clean Working Environment: Efficient dust collection reduces health risks and improves workplace safety.
