 |
| Quantity: | |
|---|---|
STR-25
FANUC Robotic Cell for Deburring, Belt-Grinding, and Polishing for Bike Parts (Fork, Frame, Headset Cap, Handlebars)
The FANUC robotic cell for deburring, belt-grinding, and polishing is designed specifically to enhance the production process of bike parts, such as fork components, bike frames, headset caps, and handlebars. This automated system integrates multiple finishing processes to improve the quality, appearance, and safety of these parts, ensuring they meet the high standards required for the cycling industry.
Deburring:
Purpose: Deburring removes any sharp edges, excess material, or burrs left on bike parts after machining or casting. This improves both safety and functionality by ensuring that parts are smooth and free from sharp edges that could cause injuries or impact performance.
Process: The FANUC robotic cell uses specialized deburring tools, such as abrasive brushes or rotary discs, to remove burrs from all surfaces of the bike parts. The robots adjust the pressure and angle of the tool to ensure an even and precise deburring process.
Belt-Grinding:
Purpose: Belt-grinding is used to refine the surface of the bike parts by removing rough spots, smoothing out imperfections, and preparing the components for polishing. This step ensures that the bike parts are shaped correctly and ready for the next finishing stage.
Process: The robotic system uses abrasive belts that are moved across the surface of the bike parts, such as the bike frame, headset cap, fork, and handlebars. The system’s advanced programming controls the grinding process to ensure an even finish across the part’s surface.
Benefit: Provides consistent material removal and smooth surfaces, reducing variability in the production process and improving part quality.
Polishing:
Purpose: Polishing enhances the visual appeal of the bike parts, giving them a smooth, shiny, and high-quality finish. It also helps to remove any remaining fine imperfections from the grinding process, ensuring a flawless surface.
Process: The robotic system uses specialized polishing tools, such as polishing pads or cloths, combined with polishing compounds, to achieve a mirror-like finish on the bike parts. The robot ensures even pressure and consistent motion to deliver uniform results across all parts.
Benefit: Enhances the aesthetic appeal of the bike parts while providing additional protection against corrosion and dirt accumulation. The smooth finish also contributes to the overall durability of the components.
Part Loading:
The bike parts, such as the fork, bike frame, headset cap, and handlebars, are loaded into the robotic cell, either manually or automatically. The robot then identifies and positions each part to ensure the correct orientation for the deburring, grinding, and polishing processes.
Deburring:
The robot begins with deburring the parts, using abrasive brushes or rotary tools to remove any sharp edges or burrs from the bike components. This is crucial for both safety and part quality.
Belt-Grinding:
After deburring, the robot moves on to the belt-grinding stage. The abrasive belts are applied to the surface of the parts to smooth and refine the material. The grinding process ensures that imperfections from the casting or machining process are eliminated, leaving the part ready for polishing.
Polishing:
The final step in the robotic cell is polishing. The robot uses polishing pads or cloths to give the bike parts a smooth and glossy finish. This step is essential for improving the visual quality and ensuring the parts are free of any fine surface imperfections.
Inspection:
Once the deburring, grinding, and polishing processes are completed, the robotic cell may include automated inspection systems to ensure that the parts meet quality standards. Vision systems or sensors check for defects, ensuring that only parts that meet specifications are sent to the next stage.
Part Unloading:
The finished bike parts are unloaded from the robotic cell and are ready for packaging or further assembly. The parts are now free from burrs, rough surfaces, and imperfections, with a high-quality finish that enhances both appearance and performance.
Efficiency: Automation significantly reduces cycle times and increases throughput. The robotic system can process multiple parts simultaneously, improving productivity.
Precision and Consistency: The robot's programming ensures that each part undergoes uniform deburring, grinding, and polishing, reducing the variation that can occur with manual labor.
Quality: The system delivers a high-quality finish with consistent results, ensuring that each part meets the strict standards required in the cycling industry.
Cost Savings: Automation reduces labor costs and minimizes material waste, leading to overall savings in production.
Safety: By automating potentially hazardous tasks such as grinding and deburring, the robotic cell improves worker safety and reduces the risk of injury.
Customization: The FANUC robotic cell can be easily adapted to handle different types of bike parts, allowing manufacturers to process various components with minimal downtime.
The FANUC Robotic Cell for Deburring, Belt-Grinding, and Polishing is ideal for processing the following bike parts:
Forks: Smooth and refine fork parts to improve both functionality and appearance.
Bike Frames: Grind and polish bike frames for structural integrity and visual appeal.
Headset Caps: Deburr and polish headset caps for precise fitment and smooth surfaces.
Handlebars: Ensure handlebars are free of imperfections and polished to enhance grip and aesthetics.
The FANUC Robotic Cell for Deburring, Belt-Grinding, and Polishing offers an efficient and high-quality solution for processing bike parts such as forks, bike frames, headset caps, and handlebars. By automating these critical finishing processes, manufacturers can achieve precise, consistent, and aesthetically pleasing results with reduced labor costs and increased productivity. This robotic system ensures that each bike part meets the highest standards of safety, quality, and appearance, making it an invaluable tool for the cycling industry.
FANUC Robotic Cell for Deburring, Belt-Grinding, and Polishing for Bike Parts (Fork, Frame, Headset Cap, Handlebars)
The FANUC robotic cell for deburring, belt-grinding, and polishing is designed specifically to enhance the production process of bike parts, such as fork components, bike frames, headset caps, and handlebars. This automated system integrates multiple finishing processes to improve the quality, appearance, and safety of these parts, ensuring they meet the high standards required for the cycling industry.
Deburring:
Purpose: Deburring removes any sharp edges, excess material, or burrs left on bike parts after machining or casting. This improves both safety and functionality by ensuring that parts are smooth and free from sharp edges that could cause injuries or impact performance.
Process: The FANUC robotic cell uses specialized deburring tools, such as abrasive brushes or rotary discs, to remove burrs from all surfaces of the bike parts. The robots adjust the pressure and angle of the tool to ensure an even and precise deburring process.
Belt-Grinding:
Purpose: Belt-grinding is used to refine the surface of the bike parts by removing rough spots, smoothing out imperfections, and preparing the components for polishing. This step ensures that the bike parts are shaped correctly and ready for the next finishing stage.
Process: The robotic system uses abrasive belts that are moved across the surface of the bike parts, such as the bike frame, headset cap, fork, and handlebars. The system’s advanced programming controls the grinding process to ensure an even finish across the part’s surface.
Benefit: Provides consistent material removal and smooth surfaces, reducing variability in the production process and improving part quality.
Polishing:
Purpose: Polishing enhances the visual appeal of the bike parts, giving them a smooth, shiny, and high-quality finish. It also helps to remove any remaining fine imperfections from the grinding process, ensuring a flawless surface.
Process: The robotic system uses specialized polishing tools, such as polishing pads or cloths, combined with polishing compounds, to achieve a mirror-like finish on the bike parts. The robot ensures even pressure and consistent motion to deliver uniform results across all parts.
Benefit: Enhances the aesthetic appeal of the bike parts while providing additional protection against corrosion and dirt accumulation. The smooth finish also contributes to the overall durability of the components.
Part Loading:
The bike parts, such as the fork, bike frame, headset cap, and handlebars, are loaded into the robotic cell, either manually or automatically. The robot then identifies and positions each part to ensure the correct orientation for the deburring, grinding, and polishing processes.
Deburring:
The robot begins with deburring the parts, using abrasive brushes or rotary tools to remove any sharp edges or burrs from the bike components. This is crucial for both safety and part quality.
Belt-Grinding:
After deburring, the robot moves on to the belt-grinding stage. The abrasive belts are applied to the surface of the parts to smooth and refine the material. The grinding process ensures that imperfections from the casting or machining process are eliminated, leaving the part ready for polishing.
Polishing:
The final step in the robotic cell is polishing. The robot uses polishing pads or cloths to give the bike parts a smooth and glossy finish. This step is essential for improving the visual quality and ensuring the parts are free of any fine surface imperfections.
Inspection:
Once the deburring, grinding, and polishing processes are completed, the robotic cell may include automated inspection systems to ensure that the parts meet quality standards. Vision systems or sensors check for defects, ensuring that only parts that meet specifications are sent to the next stage.
Part Unloading:
The finished bike parts are unloaded from the robotic cell and are ready for packaging or further assembly. The parts are now free from burrs, rough surfaces, and imperfections, with a high-quality finish that enhances both appearance and performance.
Efficiency: Automation significantly reduces cycle times and increases throughput. The robotic system can process multiple parts simultaneously, improving productivity.
Precision and Consistency: The robot's programming ensures that each part undergoes uniform deburring, grinding, and polishing, reducing the variation that can occur with manual labor.
Quality: The system delivers a high-quality finish with consistent results, ensuring that each part meets the strict standards required in the cycling industry.
Cost Savings: Automation reduces labor costs and minimizes material waste, leading to overall savings in production.
Safety: By automating potentially hazardous tasks such as grinding and deburring, the robotic cell improves worker safety and reduces the risk of injury.
Customization: The FANUC robotic cell can be easily adapted to handle different types of bike parts, allowing manufacturers to process various components with minimal downtime.
The FANUC Robotic Cell for Deburring, Belt-Grinding, and Polishing is ideal for processing the following bike parts:
Forks: Smooth and refine fork parts to improve both functionality and appearance.
Bike Frames: Grind and polish bike frames for structural integrity and visual appeal.
Headset Caps: Deburr and polish headset caps for precise fitment and smooth surfaces.
Handlebars: Ensure handlebars are free of imperfections and polished to enhance grip and aesthetics.
The FANUC Robotic Cell for Deburring, Belt-Grinding, and Polishing offers an efficient and high-quality solution for processing bike parts such as forks, bike frames, headset caps, and handlebars. By automating these critical finishing processes, manufacturers can achieve precise, consistent, and aesthetically pleasing results with reduced labor costs and increased productivity. This robotic system ensures that each bike part meets the highest standards of safety, quality, and appearance, making it an invaluable tool for the cycling industry.
