 |
| Quantity: | |
|---|---|
STR-25
The FANUC Robotic Cell with 4 Grinding Units and 2 Polishing Units is an advanced robotic system specifically designed to meet the high standards of modern faucet manufacturing, particularly for grinding and polishing faucet bodies. This system offers exceptional versatility, precision, and high productivity. By integrating multiple grinding and polishing processes into a single, fully automated workflow, the system ensures maximum efficiency, perfect finish quality, and minimum downtime, all while being capable of handling complex geometries and large production volumes.
One of the standout features of the FANUC Robotic Cell is its versatility. It is designed to easily adapt to various part shapes, sizes, and surface treatment needs. The quick setup process, combined with a highly flexible configuration of grinding and polishing units, allows the system to be used for a wide variety of faucet parts, including bath-shower faucet bodies, faucet handles, and shower heads.
Key advantages of this versatility include:
Specific Configuration of Units: The system allows for specific configuration of the grinding and polishing units. Depending on the part geometry and surface finish requirements, the units can be quickly configured with contact wheels and polishing mops that are tailored to the geometry of the parts. This flexibility ensures that each piece receives the precise treatment it requires.
Adapted to Part Geometry: The contact wheels and polishing units can be adjusted to the precise dimensions and contours of the faucet bodies. This ensures uniform treatment of every part, even those with intricate shapes or surfaces that require specialized attention.
The grinding process in the FANUC Robotic Cell is fully optimized for high-precision finishing, ensuring that 100% of the surface of the faucet body is processed. This is crucial for achieving the perfect, homogeneous finish that is essential for faucet bodies, which often require smooth surfaces for both aesthetic appeal and functionality.
Complete Surface Coverage: The robotic cell is equipped with 4 grinding units that work in tandem to process the entire surface of each faucet body. This ensures that every angle, contour, and detail of the part is meticulously ground.
Homogeneous Finish: The grinding units are designed to provide a consistent, flawless surface finish across the entire part. By using the latest grinding technology, the system eliminates imperfections and ensures a perfectly smooth surface every time.
Multiple Finishes: The system also provides flexibility for achieving various types of surface finishes, including polishing, grinding, and satin finishes. With the integration of 2 polishing units, the system can seamlessly shift between these processes, ensuring the faucet bodies meet the required finish quality for luxury and standard products alike.
To maximize production efficiency, the FANUC Robotic Cell features offline programming capabilities. This advanced feature allows operators to program the system and adjust its settings without interrupting ongoing production, significantly minimizing downtime.
Offline Programming Software: The offline programming software enables operators to prepare and simulate production programs without stopping the machine. This software can generate the required robot paths, grinding settings, and polishing parameters based on the specific part being processed.
Minimized Downtime: By using offline programming, manufacturers can prepare the system for new parts while it is still running previous jobs. This means the machine can continue to operate uninterrupted, which is critical for high-volume manufacturing environments where time is a crucial factor.
Efficient Setup Transitions: When switching between different models or part designs, offline programming makes it easier to quickly configure the robotic cell, reducing the time spent on setup and reconfiguration.
The automatic loading and unloading palletizer integrated into the FANUC Robotic Cell adds another layer of automation, increasing productivity while reducing manual labor. The double palletizing system allows the robotic cell to perform continuous operations without interruption.
Double Palletizing System: This system includes two pallets — one for loading parts into the grinding and polishing stations, and the other for unloading finished products. By utilizing this system, the robotic cell can work efficiently without waiting for manual part handling, thus maximizing the overall throughput.
Continuous Cycle: The double palletizing system ensures that the grinding and polishing processes can be carried out without stopping for loading or unloading. As soon as one set of parts is processed, the pallet is automatically swapped with another, allowing for a continuous cycle of part processing.
Reduced Manual Labor: The automatic palletizing system eliminates the need for manual part handling between the grinding and polishing steps, reducing human labor and the risk of errors. This also contributes to improving worker safety, as operators do not need to interact with the machine during the production cycle.
The FANUC Robotic Cell with 4 grinding units and 2 polishing units is ideal for a wide range of applications, particularly in the manufacturing of faucet bodies and bathroom fittings. Some of the most notable applications include:
Faucet Body Grinding and Polishing: The system is optimized for processing bath-shower faucet bodies, providing a smooth, homogeneous finish while handling complex geometries with ease.
Faucet Handle Grinding: The robotic cell can also handle faucet handles, offering the same high-quality grinding and polishing capabilities.
Shower Head Processing: Similar to faucet bodies, shower heads can be processed in the robotic cell for uniform grinding and polishing.
Versatile Surface Treatments: With the ability to perform grinding, polishing, and satin finishes, the system is highly adaptable for different surface treatment needs in a variety of industries.
Benefits for Manufacturers:
Increased Productivity: The FANUC Robotic Cell is designed for high-speed, automated production, allowing manufacturers to process a large volume of parts with minimal manual intervention.
High Precision: The precision of the FANUC robots ensures that each part is ground and polished to the exact specifications, with no variation in surface quality.
Cost Efficiency: By integrating multiple processes into a single system (grinding and polishing), manufacturers can reduce the need for multiple machines, saving on both capital expenditure and operational costs.
Flexibility and Scalability: The system’s quick setup and easy reconfiguration make it ideal for manufacturers who need to process a wide range of part types and sizes, or those who require frequent model changes.
Consistency and Quality Control: The use of robots ensures that every part is processed in the same manner, resulting in consistent quality across large production runs, which is critical for maintaining brand reputation and meeting customer expectations.
The FANUC Robotic Cell with 4 Grinding Units and 2 Polishing Units is a cutting-edge solution designed to meet the demanding needs of modern faucet manufacturing. With its ability to process a wide variety of parts, seamlessly integrate multiple processes (grinding, polishing, satin finishing), and offer maximum flexibility, this robotic system is ideal for manufacturers seeking to enhance productivity, precision, and cost-efficiency. The system’s advanced automation, offline programming, and automatic loading/unloading capabilities further contribute to its high-performance standards, making it an indispensable tool in high-volume production environments. By offering optimal finish quality, reduced downtime, and continuous production, the FANUC Robotic Cell sets a new benchmark for efficiency and excellence in faucet body processing.
The FANUC Robotic Cell with 4 Grinding Units and 2 Polishing Units is an advanced robotic system specifically designed to meet the high standards of modern faucet manufacturing, particularly for grinding and polishing faucet bodies. This system offers exceptional versatility, precision, and high productivity. By integrating multiple grinding and polishing processes into a single, fully automated workflow, the system ensures maximum efficiency, perfect finish quality, and minimum downtime, all while being capable of handling complex geometries and large production volumes.
One of the standout features of the FANUC Robotic Cell is its versatility. It is designed to easily adapt to various part shapes, sizes, and surface treatment needs. The quick setup process, combined with a highly flexible configuration of grinding and polishing units, allows the system to be used for a wide variety of faucet parts, including bath-shower faucet bodies, faucet handles, and shower heads.
Key advantages of this versatility include:
Specific Configuration of Units: The system allows for specific configuration of the grinding and polishing units. Depending on the part geometry and surface finish requirements, the units can be quickly configured with contact wheels and polishing mops that are tailored to the geometry of the parts. This flexibility ensures that each piece receives the precise treatment it requires.
Adapted to Part Geometry: The contact wheels and polishing units can be adjusted to the precise dimensions and contours of the faucet bodies. This ensures uniform treatment of every part, even those with intricate shapes or surfaces that require specialized attention.
The grinding process in the FANUC Robotic Cell is fully optimized for high-precision finishing, ensuring that 100% of the surface of the faucet body is processed. This is crucial for achieving the perfect, homogeneous finish that is essential for faucet bodies, which often require smooth surfaces for both aesthetic appeal and functionality.
Complete Surface Coverage: The robotic cell is equipped with 4 grinding units that work in tandem to process the entire surface of each faucet body. This ensures that every angle, contour, and detail of the part is meticulously ground.
Homogeneous Finish: The grinding units are designed to provide a consistent, flawless surface finish across the entire part. By using the latest grinding technology, the system eliminates imperfections and ensures a perfectly smooth surface every time.
Multiple Finishes: The system also provides flexibility for achieving various types of surface finishes, including polishing, grinding, and satin finishes. With the integration of 2 polishing units, the system can seamlessly shift between these processes, ensuring the faucet bodies meet the required finish quality for luxury and standard products alike.
To maximize production efficiency, the FANUC Robotic Cell features offline programming capabilities. This advanced feature allows operators to program the system and adjust its settings without interrupting ongoing production, significantly minimizing downtime.
Offline Programming Software: The offline programming software enables operators to prepare and simulate production programs without stopping the machine. This software can generate the required robot paths, grinding settings, and polishing parameters based on the specific part being processed.
Minimized Downtime: By using offline programming, manufacturers can prepare the system for new parts while it is still running previous jobs. This means the machine can continue to operate uninterrupted, which is critical for high-volume manufacturing environments where time is a crucial factor.
Efficient Setup Transitions: When switching between different models or part designs, offline programming makes it easier to quickly configure the robotic cell, reducing the time spent on setup and reconfiguration.
The automatic loading and unloading palletizer integrated into the FANUC Robotic Cell adds another layer of automation, increasing productivity while reducing manual labor. The double palletizing system allows the robotic cell to perform continuous operations without interruption.
Double Palletizing System: This system includes two pallets — one for loading parts into the grinding and polishing stations, and the other for unloading finished products. By utilizing this system, the robotic cell can work efficiently without waiting for manual part handling, thus maximizing the overall throughput.
Continuous Cycle: The double palletizing system ensures that the grinding and polishing processes can be carried out without stopping for loading or unloading. As soon as one set of parts is processed, the pallet is automatically swapped with another, allowing for a continuous cycle of part processing.
Reduced Manual Labor: The automatic palletizing system eliminates the need for manual part handling between the grinding and polishing steps, reducing human labor and the risk of errors. This also contributes to improving worker safety, as operators do not need to interact with the machine during the production cycle.
The FANUC Robotic Cell with 4 grinding units and 2 polishing units is ideal for a wide range of applications, particularly in the manufacturing of faucet bodies and bathroom fittings. Some of the most notable applications include:
Faucet Body Grinding and Polishing: The system is optimized for processing bath-shower faucet bodies, providing a smooth, homogeneous finish while handling complex geometries with ease.
Faucet Handle Grinding: The robotic cell can also handle faucet handles, offering the same high-quality grinding and polishing capabilities.
Shower Head Processing: Similar to faucet bodies, shower heads can be processed in the robotic cell for uniform grinding and polishing.
Versatile Surface Treatments: With the ability to perform grinding, polishing, and satin finishes, the system is highly adaptable for different surface treatment needs in a variety of industries.
Benefits for Manufacturers:
Increased Productivity: The FANUC Robotic Cell is designed for high-speed, automated production, allowing manufacturers to process a large volume of parts with minimal manual intervention.
High Precision: The precision of the FANUC robots ensures that each part is ground and polished to the exact specifications, with no variation in surface quality.
Cost Efficiency: By integrating multiple processes into a single system (grinding and polishing), manufacturers can reduce the need for multiple machines, saving on both capital expenditure and operational costs.
Flexibility and Scalability: The system’s quick setup and easy reconfiguration make it ideal for manufacturers who need to process a wide range of part types and sizes, or those who require frequent model changes.
Consistency and Quality Control: The use of robots ensures that every part is processed in the same manner, resulting in consistent quality across large production runs, which is critical for maintaining brand reputation and meeting customer expectations.
The FANUC Robotic Cell with 4 Grinding Units and 2 Polishing Units is a cutting-edge solution designed to meet the demanding needs of modern faucet manufacturing. With its ability to process a wide variety of parts, seamlessly integrate multiple processes (grinding, polishing, satin finishing), and offer maximum flexibility, this robotic system is ideal for manufacturers seeking to enhance productivity, precision, and cost-efficiency. The system’s advanced automation, offline programming, and automatic loading/unloading capabilities further contribute to its high-performance standards, making it an indispensable tool in high-volume production environments. By offering optimal finish quality, reduced downtime, and continuous production, the FANUC Robotic Cell sets a new benchmark for efficiency and excellence in faucet body processing.
