12000W Fiber Laser Tube Cutting Machine 520mm 12m 3-chuck
Product Description
Product Name: Fiber Laser Tube Cutting Machine
Model: G52-12052
Laser Power: 12000W
Platform Type: Large-format platform, 12 meters, triple chuck design
Application Scope:
Material Compatibility:
Round tubes, square tubes, rectangular tubes, oval tubes, waist-shaped tubes, I-beams, channel steel, angle steel, and various special-shaped tubes
Applicable Industries:
Steel structures, aerospace, agricultural machinery, escalator handrails, warehouse racking, and other metal tube processing industries
Material Sizes:
Round tube outer diameter: φ50~520mm
Square tube: 50~360mm
Rectangular tube: max. 400*300mm
Loading/Unloading Length:
Based on standard configuration, customizable on request
Automation Level:
Semi-automatic loading system included as standard
Key Component Configuration:
| No. | Component | Brand | Specification/Origin |
|---|---|---|---|
| 1 | Fiber Laser Source | Chuangxin | 12000W / Top Chinese Brand |
| 2 | Cutting Head | Boci / Jiaqiang | 12000W / Domestic Top Brand |
| 3 | Rack & Pinion | YYC | M36 Grade 6 Grinding / Taiwan |
| 4 | Reducer | MOTOREDUCER | 140 / France |
| 5 | Linear Guide Rails | HIWIN | CGH45 / Taiwan |
| 6 | Servo Motors | Inovance / Optional: Yaskawa | 4000rpm bus-type driver |
| 7 | Lubrication System | Baoteng | Top Domestic Brand |
| 8 | Drag Chains | Langu | Top Domestic Brand |
| 9 | Water Chiller | Hanli | 12000W Capacity |
| 10 | Electrical Components | Schneider | France |
| 11 | Pneumatic Components | AIRTAC | Taiwan |
| 12 | Machine Bed | Self-developed | 16.5m main bed, 10m sub-bed, total 27m, annealed at 600°C |
| 13 | Chucks | Self-developed | GL520 Triple Chuck |
| 14 | Loading Racks | Self-developed | 9 Supports, Load: 1200kg |
| 15 | Feeding System | Semi-auto loader | Holds 2 tubes, max. 2000kg |
| 16 | Unloading System | Servo floating support + flipping mechanism | Max 12m unloading |
| 17 | CNC Controller | Bochu 5000A | Bus-type, 3-chuck support |
| 18 | Nesting Software | Bochu | 3D Tube Cutting Module |
| 19 | Operating Side | Left-hand drive | Standard |
| 20 | Packaging | Standard export packaging | Included |
Main Technical Parameters:
Laser Source:
Power Output: 12000W
Mode: Continuous fiber laser
Fiber Core Diameter: 50-100μm
Cooling Method: Water cooling
Cutting Materials: Carbon steel, stainless steel, aluminum alloy, brass, copper, etc.
Machine Frame:
Structure: Tube & Plate Welded Frame
Length: 27 meters (Main: 16.5m, Sub: 10m)
Chuck System:
Model: QL520
Mode: Pneumatic
Max Load: 1200kg
Cutting Head:
Focal Length: 200-250mm
Collimating Lens: 100mm
Focus Adjustment Speed: 100mm/s (automatic)
Auxiliary Gas Pressure: ≤3Mpa
Water Chiller:
Coolant: Distilled/Deionized Water
Temp Range: 20~30°C (adjustable)
Temperature Control Accuracy: ±0.1°C
Flow Rate: 10L/min
Head Lift: 20m
Overall System Specs:
Dimensions (LWH): 2750046002900 mm
Weight: 24T - 25T
Power Consumption: 90~95 KW
Operating Temperature: 0~40°C
Processing Capacity:
Round Tube: φ50-φ520mm
Square Tube: □50-□360mm
Rectangular Tube: Max. 400x300mm
Cutting Kerf Width: 0.1-0.2mm
Axis Motion Ranges:
Chuck Clamping Stroke: φ50-υ285mm (Switchable jaws up to φ520mm)
Y/X/Z/U Axis Travel: 12200/420/600mm/Infinite Rotation
Precision & Speed:
X/Y Axis Positioning Accuracy: ±0.04mm/1000mm
X/Y Axis Repeatability: ±0.04mm
U Axis Rotation Accuracy: ≤7 arcmin
U Axis Max Speed: 45 RPM
X/Y Axis Max Acceleration: 0.5G
X/Y Max Idle Speed: 70 / 60 m/min
Loading System:
Tube Length: 5800~12200mm
Loading Cycle: Initial ≤90s, Subsequent ≤45s
Loader Capacity: Max 2000kg (2 tubes)
Max Tube Weight: Manual & Auto: 1200kg
Unloading System:
Tail Material: 0~50mm
Max Unloading Length: 12 meters (standard: 6m)
Control & Motion Systems:
1. Bed Frame:
Welded structure with stress relief annealing at 600°C, precision machining ensures rigidity and dimensional stability. Side-hanging design improves loading efficiency and space usage.
2. Gantry & Z-Axis Module:
Gantry: Annealed and stress-relieved for rigidity.
Z-axis: CNC controlled servo motor with ball screw and linear guides. Stroke controlled via proximity sensors.
3. Electrical System:
Controller: Bochu CNC (Windows-based)
Motion Control: High-speed interpolation, servo drives, intuitive menu navigation
Features: Fast cutting of corners, segment piercing, automatic pipe edge detection, one-key square tube leveling, graphical nesting
4. Low Voltage Cabinet:
Contains relays, breakers, servo drives, filters, etc. Built-in alarms and protection features.
Utility Requirements:
Power:
3-phase 380-400V ±5%, 100KVA minimum
Grounding resistance: ≤3Ω
Cable: ≥16mm²
Cooling Water:
Type: Deionized/Distilled
Quantity: 90L
Conductivity: <10μS
Gases:
| Gas | Purity | Pressure | Flow | Use |
|---|---|---|---|---|
| Oxygen | ≥99.6% | 1.0 MPa | ≥1 m³/min | Carbon steel, mild steel |
| Nitrogen | ≥99.99% | 2.5 MPa | ≥2.5 m³/min | Stainless steel, aluminum, etc. |
| Air | Clean, dry | ≥1.3 MPa | ≥1.8 m³/min | Optional cutting medium |
Note: Air must be oil-free and moisture-free, filtered to 0.01μm precision.
Installation Environment:
Temperature: 5~30°C
Humidity: <70%
Vibration: Ground must be level, vibration-free
Isolation: Laser and control cabinet should be away from high EMI sources like arc welding