Three-Chuck 3000W 9m Fiber Laser Tube Cutting Machine

G25-9025C Three-Chuck 3000W Laser Tube Cutting Machine

The G25-9025C is a high-performance fiber laser tube cutting machine designed for cutting various tube materials with high precision and efficiency. This machine is equipped with a 3000W laser, and is ideal for industries such as steel structure fabrication, aerospace, automotive manufacturing, garden machinery, agriculture, fitness equipment, and smart home manufacturing. It provides versatile cutting solutions for a wide range of tube profiles, including round, square, rectangular, oval, and special-shaped pipes.

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Key Features and Specifications

• Laser Power: 3000W

• Offers high cutting speeds and excellent cutting performance for metals like carbon steel, stainless steel, aluminum, brass, copper, and more.

• Tube Types:

• Round tubes: Φ12mm - Φ250mm

• Square tubes: 12mm - 175mm

• Rectangular tubes: Max 200mm x 120mm

• Special-shaped pipes: Including I-beams, C-channels, hollow profiles, etc.

• Compatible with a wide range of tubes:

• Cutting Range:

• Round tube: Φ12mm - Φ250mm (with chuck internal diameter of Φ252mm)

• Square tube: 12mm - 175mm

• Rectangular tube: Max 200mm x 120mm

• Industry Applications:

• Steel structures, aerospace, automotive manufacturing, garden machinery, agricultural machinery, fitness equipment, electric vehicles, and smart home systems.

• Automatic Loading and Unloading:

• Standard with a semi-automatic loading system, which can be upgraded to a fully automatic loading system.

• Includes servo-floating support frames and automatic feeding, enhancing production efficiency.

• Cutting Accuracy and Speed:

• Provides precise cutting with a seam width of 0.1mm to 0.2mm.

• X/Y axis positioning accuracy: ±0.03mm/1000mm

• Repeat positioning accuracy: ±0.03mm

• Max. rotational speed of U-axis: 120 RPM

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Key Components

1. Fiber Laser Source:

• Brand: Chuangxin

• Power: 3000W

• Cooling: Water-cooled

2. Cutting Head:

• Brand: Ospry

• Power: 3000W

3. Gear Rack:

• Brand: YYC/APEX (Taiwan)

• Grade: M2-6

4. Reducer:

• Brand: MOTOREDUCER (France)

• Model: 110-090

5. Linear Guide:

• Brand: AIRTAC (Taiwan)

• Model: CGH35

6. Motor:

• Brand: Inovance (or optional Yaskawa)

• Performance: Up to 4000rpm.

7. Dust Extraction System:

• Optional dust extraction fan from a leading domestic brand.

8. Water Chiller:

• Brand: Hanli

• Model: High-quality domestic brand.

9. Voltage Stabilizer:

• Optional: 50KVA for voltage stabilization.

10. Electrical Control Components:

• Brand: Schneider (France)

• Manufactured in China

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Mechanical Components

• Main Frame:

• Material: Welded steel

• Length: 11 meters, with high-temperature annealing at 600°C for stress relief.

• Chuck:

• Type: QL-250 Pneumatic Chuck

• Weight Capacity: Up to 260kg per tube

• Auxiliary Support:

• Servo-floating support frame: Supports up to 260kg of tube weight.

• Automatic Loading:

• Automatic feeding system: 3 conveyor belts for continuous tube loading.

• Stores up to 5 tubes automatically.

• Automatic Unloading:

• Servo-floating system for unloading tubes with a maximum length of 4 meters.

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Machine Dimensions

• External Dimensions:

• Length: 14,000mm

• Width: 3,200mm

• Height: 2,800mm

• Total Weight: 9.5 tons

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Cutting and Performance Parameters

• Cutting Speed (3000W):

• 1mm thickness: 20-25m/min

• 6mm thickness: 1.3-1.8m/min

• 1mm thickness: 20-25m/min

• 6mm thickness: 1.3-1.8m/min

• 1mm thickness: 7-10m/min

• 6mm thickness: 1.6-2.3m/min

• Carbon Steel:

• Stainless Steel:

• Aluminum:

• Cutting Quality:

• The machine provides clean edges and smooth cuts, minimizing post-processing requirements.

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Utility Requirements

1. Power Supply:

• Three-phase, five-wire system: 380V±5% at 50Hz

• Suggested power: 60-70kW

2. Cooling:

• Requires distilled water or deionized water for cooling, with a flow rate of 40L/min.

3. Gas Supply:

• Oxygen: For cutting carbon steel and other iron-based materials, purity ≥99.6%.

• Nitrogen: For cutting stainless steel, purity ≥99.99%.

• Air: For non-metallic materials, with pressure ≥1.3MPa.

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Software and Control

• Control System:

• Brand: Bystronic (Shanghai)

• The 5000A bus system ensures smooth operation and precision.

• Cutting Software:

• Bystronic 3D Tube Cutting Software designed specifically for tube applications.

• User-Friendly Interface:

• Intuitive PC-based interface for easy operation and control.

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Environment and Installation Requirements

• Temperature: 5°C ~ 30°C

• Humidity: Less than 70%

• Ground: Must be flat and stable. No vibrations allowed. Shockproof foundation recommended.

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Applications

This G25-9025C machine is perfect for industries requiring high-precision tube cutting, including:

• Steel Structures: For beams, pipes, and framework construction.

• Aerospace: For aerospace components and tubes.

• Automotive: For chassis, exhaust systems, and structural parts.

• Garden Machinery: For various tubing used in lawnmowers, trimmers, etc.

• Electric Vehicles: For battery packs, frames, and other structural parts.

• Smart Home: For manufacturing home automation components.

• Fitness Equipment: For making frames and structures.