Two-chuck 3000W Laser Tube Cutting Machine 250mm Round Tubes
Product Description
G25-9025B Two-Chuck 3000W Laser Tube Cutting Machine
The G25-9025B is an advanced fiber laser tube cutting machine designed for high-precision cutting of a variety of tubular materials, including round tubes, square tubes, rectangular tubes, and special-shaped pipes. With a 3000W fiber laser, this machine provides fast, accurate, and efficient cutting, making it suitable for industries such as steel structures, aerospace, automotive manufacturing, garden machinery, fitness equipment, electric vehicles, and more.
Key Features and Specifications
Laser Power: 3000W
Provides powerful cutting for various metals, including carbon steel, stainless steel, aluminum, brass, and copper.
Tube Types:
Compatible with round tubes, square tubes, rectangular tubes, oval tubes, hollow profiles, I-beams, and C-channels.
Handles materials with diameters from Φ12mm to Φ250mm for round tubes and 12mm to 175mm for square tubes.
Cutting Range:
Round Tube: Φ12mm to Φ250mm (with the chuck internal diameter Φ252mm)
Square Tube: 12mm x 12mm to 175mm x 175mm
Rectangular Tube: Max 200mm x 120mm
Work Material:
Can cut various materials such as carbon steel, stainless steel, aluminum, brass, copper, and more.
Automatic Loading and Unloading:
Standard with semi-automatic loading system, can be upgraded to fully automatic loading.
Equipped with servo-floating support frame and automatic feeding to improve production efficiency.
High-Precision Cutting:
Provides precise cutting accuracy of ±0.03mm for X/Y axes and ±0.05mm for Z-axis.
Achieves cutting seam widths of 0.1mm to 0.2mm, ensuring high-quality, clean edges.
High-Speed Cutting:
X/Y axis maximum running speed: 100m/min (X-axis) and 120m/min (Y-axis).
U-axis (rotation) has a maximum speed of 120 RPM for tube rotation.
Cutting Control System:
Features an advanced Shanghai Bystronic control system that is based on a Windows PC interface for fast and easy operation.
Includes automatic edge seeking, automatic height control, and pre-piercing functions to ensure a stable and precise cutting process.
Key Components
Fiber Laser Source:
Brand: Chuangxin
Power: 3000W
Cooling: Water-cooled for efficient operation.
Cutting Head:
Brand: Ospry
Automatic focus adjustment and cutting precision.
Drive System:
Brand: YYC (Taiwan)
Gears and Rack: M2-6 grade, ensures high-speed and accurate motion.
Servo Motors:
Brand: Inovance (or optional Yaskawa) for high performance, delivering up to 4000rpm.
Airflow System:
Efficient dust collection system to maintain clean operation.
Water Chiller:
Brand: Hanli
Ensures the laser remains cool for optimal cutting performance.
Electric Control System:
Schneider Electric Components (France) ensure reliability and durability.
Workpiece Handling and Safety Features
Automatic Loading:
The machine is equipped with a semi-automatic loading system (upgradeable to full automation).
Supports continuous tube feeding, capable of storing up to 5 tubes for automatic continuous loading.
Safety Features:
Equipped with multiple safety sensors to prevent accidents during operation.
The machine includes automatic self-checking for system malfunctions, ensuring safe operation.
Cutting Performance (3000W)
Cutting Speed: The machine offers high-speed cutting capabilities, with varying speeds depending on the material:
Carbon Steel: Cuts at 7-10m/min for 1mm thickness, up to 0.7-1.0m/min for 20mm thickness.
Stainless Steel: Cuts at 20-25m/min for 1mm thickness, up to 0.2-0.3m/min for 25mm thickness.
Aluminum: Cuts at 20-25m/min for 1mm thickness, down to 0.12-0.2m/min for 25mm thickness.
Brass & Copper: Provides similar fast cutting capabilities, achieving high efficiency.
Power and Utilities Requirements
Electric Power:
Requires 380V±5% 3-phase power supply, with an industrial power requirement of 45-50kW.
Users should ensure that the power supply is stable and consistent to prevent damage to the laser source.
Cooling System:
Uses distilled/deionized water with a minimum flow of 40L.
Air and Gas Requirements:
Oxygen: Purity ≥99.6%, pressure 1MPa, and flow ≥1m³/min for carbon steel cutting.
Nitrogen: Purity ≥99.99%, pressure 2.5MPa, and flow ≥2.5m³/min for stainless steel.
Air: Clean, dry air with pressure ≥1.3MPa.
Machine Dimensions
Dimensions: 11600mm (L) x 3200mm (W) x 2200mm (H)
Weight: Approximately 8.5 tons
Applications
The G25-9025B Laser Tube Cutting Machine is ideal for industries requiring precision cutting of metal tubes, including:
Steel structures: For fabrication and construction.
Aerospace: For aircraft parts.
Automotive: For car chassis, exhaust pipes, and more.
Mechanical Equipment: For precision tube manufacturing.
Fitness Equipment: For manufacturing gym machines.
Electric Vehicles: For battery packs, chassis, and structural tubes.