1500-3000W 3D Laser Tube Cutting Machine (Small Double Chuck Straight Cutting)
Product Description
G90Z 3D Laser Tube Cutting Machine (Small Dual Clamp Straight Cutting)
Machine Features:
Automatic Loading Rack: Fully automatic feeding system, saving time and labor, with simple structure and ease of operation.
High Efficiency: Cutting speed is 5-6 times faster than standard tube cutting machines.
Minimal Scrap: Small blind spot for scrap, reducing material waste and minimizing post-processing.
Tailored Scrap Length: Cutting scrap length can be controlled precisely, even down to zero, greatly reducing material loss.
Adaptive Cutting: Equipped with an integrated height adjuster, the machine handles deformed pipes effortlessly.
Machine Frame:
Compact structure and space-saving design.
Uses strict welding and annealing techniques, ensuring stable performance and cutting precision over time.
Built for continuous 24-hour industrial use without deformation.
Laser Generator:
Top Brands: Chuangxin / Raycus (Fiber Laser).
Modular Design: Stable performance, easy maintenance, and upgradeability.
Customization: Users can select different fiber diameters for various processing needs.
Efficient Cutting: Uniform energy distribution, reduced welding spatter, and stable cutting ability for thicker materials.
Broad Applications: Ideal for 3C, hardware, medical, automotive, and aerospace industries.
Laser Cutting Head:
Top Brands: Jiaqiang / OSPRAY / BOCER.
High Adaptability: Supports various fiber interfaces (QBH, QCS), compatible with mainstream laser generators.
Optimized Design: Superior optical configurations and smooth gas flow for improved cutting quality and speed.
Control System:
Brand: Bystronic FSCUT3000.
High-Speed Communication: EtherCAT bus for rapid, interference-resistant communication.
Flexible Customization: Allows for easy expansion with additional axes and control modules.
Precision Chuck:
Sealed Design: Prevents dust from entering and affecting cutting accuracy.
Clamping Range: Can hold a wide variety of pipe sizes, improving production efficiency.
Repeatability: Precision of up to ±0.01 mm, with a maximum rotational speed of 200 rpm.
Transmission System:
Gear and Rack Structure: Ensures high-speed, high-precision, and reliable motion.
Dust-Proofing: Closed-loop dustproof design for better lubrication and longer component life.
Automatic Lubrication: Ensures consistent performance of transmission components.
Air Circuit System:
Multi-Stage Control: Independent control of cutting gases (air, nitrogen, oxygen), enabling flexible process adjustments.
Cooling System:
Brand: Hanli Chiller.
Stainless Steel Components: Long-lasting and rust-free cooling system.
Precise Control: Maintains laser and mirror temperatures, preventing condensation damage.
Technical Parameters:
G90Z Equipment Parameters
| Parameter | Specification |
|---|---|
| Laser Power | 1500-3000W |
| Cutting Pipe Diameter | 10-90MM |
| Repeat Positioning Accuracy | ±0.02MM |
| Pipe Processing Range | ≈6250MM |
| Machine Dimensions | Manual Loading: 3578×1700×1950 Semi-Automatic: 9300×1700×1950 Full-Automatic: 9300×1900×1950 |
| Machine Weight | ≈2.5T |
| Acceleration | ≈2.0G |
| Tail Material Length | ≈40MM |
G90Z Configuration List
| No. | Item | Brand/Origin | Model/Specifications | Quantity | Remarks |
|---|---|---|---|---|---|
| 1 | Laser Source | Chuangxin/Reci | 1 set | ||
| 2 | Fiber Laser Cutting Head | Jiaqiang/Ospry/Boqi | 1 set | ||
| 3 | Fiber Control System | Baichu | 1 set | ||
| 4 | Rotary Pneumatic Chuck | Biote/Other Options | 1 set | ||
| 5 | X, Y, Z Axis Slider | SHAC/AirTAC | 3 sets | ||
| 6 | X, Y, Z Axis Guide Rail | SHAC/AirTAC | 3 sets | ||
| 7 | X, Y Axis Rack | Taiwan Liangchi/Taiwan Jinte | 2 sets | ||
| 8 | X, Y, Z, U Axis Servo Motor and Driver | Delta/Inovance | 4-5 sets | ||
| 9 | Pneumatic System | AirTAC | Several | ||
| 10 | Electrical Proportional Valve | AirTAC/SMC | 1 item | ||
| 11 | Machine Accessories | Standard | 1 set | ||
| 12 | Machine Body | Standard | 1 unit | ||
| 13 | Control Cabinet | Standard | 1 set | ||
| 14 | Circuit Breakers, Relays | Schneider/DELIXI | 1 set | ||
| 15 | Power Supply | Schneider/DELIXI | 1 set | ||
| 16 | Chiller | Hanli | 1 set | ||
| 17 | Feeding System | Fully automatic/Semi-automatic feeder | 1 set |
Consumables and Special Accessories List
| No. | Item | Specifications | Unit | Quantity | Remarks |
|---|---|---|---|---|---|
| 1 | Optical Lenses | Jiaqiang/Ospry/Boqi | Piece | 5 | |
| 2 | Cutting Nozzles | Jiaqiang/Ospry/Boqi | Piece | 5 | |
| 3 | Ceramic Rings | Jiaqiang/Ospry/Boqi | Piece | 5 |
Equipment Usage Analysis
| No. | Equipment Usage Analysis |
|---|---|
| 1 | Fiber Laser Source Environmental Requirements: Temperature 15-35°C, Relative Humidity < 85% |
| 2 | On-site Power Supply: 380V 50Hz, with short circuit protection, etc. |
| 3 | Dedicated Grounding: Ground resistance should not exceed 4Ω |
| 4 | Provide necessary lifting equipment and personnel |
| 5 | Provide materials for on-site debugging such as steel plates |
| 6 | Required Auxiliary Conditions for Laser Cutting Equipment: (1) Cutting Auxiliary Gas (N2, O2); (2) Compressed Air (oil and water-free) |
| 7 | Equipment Space and Foundation Requirements: Foundation made of concrete, at least 300mm thick; no vibration sources nearby or set vibration isolation groove |
Equipment Power and Gas Requirements
| No. | Equipment Power and Gas Requirements |
|---|---|
| 1 | Rated Input Voltage: 380V/50Hz, voltage stability: ±5% (recommended to use a voltage stabilizer) |
| 2 | Compressed Air Supply: Rated Pressure: High Pressure ≥ 1.6Mpa, Low Pressure ≥ 0.6Mpa; Airflow: >1.0m³/min |
| 3 | Auxiliary Gas: Nitrogen (N2) ≥99.99%, Compressed Air ≥1.6Mpa; (For pipes with thickness ≤3mm, using air cutting can be more cost-effective) |
Configurations:
Laser Generator: Chuangxin/Raycus Fiber Laser.
Cutting Head: Jiaqiang/OSPRAY/BOCER Fiber Laser Cutting Head.
Control System: Bystronic Fiber Control System.
Chuck: Biyoute (or other options available).
Air Circuits, Servo Motors, Bearings, and Other Components from reputable brands like AirTAC, Delta, and Schneider.
Consumables:
Optical Lenses: Jiaqiang/OSPRAY/BOCER (5 pcs).
Cutting Nozzles: Jiaqiang/OSPRAY/BOCER (5 pcs).
Ceramic Rings: Jiaqiang/OSPRAY/BOCER (5 pcs).
Usage Requirements:
Fiber Laser Environmental Conditions: Temperature range 15-35°C, humidity below 85%.
Electrical Requirements: 380V, 50Hz, with short circuit protection.
Grounding: Dedicated grounding with resistance no greater than 4Ω.
Necessary Equipment: Lifting tools and materials for installation.
Cutting Gas: Compressed air (oil-free), nitrogen, and oxygen for cutting.