3000W Three-chuck Tube Fiber Laser Cutting Machine for 250mm Round Tubes
Product Description
G25-7025C (Three-Chuck Standard Type - Side-Mount) Laser Tube Cutting Machine (3000W):
Main Parameters and Application Range:
Laser Power: 3000W
Compatible Tube Types: Round tubes, square tubes, rectangular tubes, oval tubes, waist-shaped tubes, I-beams, channel steels, angle steels, and other special-shaped tubes.
Tube Sizes:
Round tube diameter: φ12~250mm
Square tube: 12~175mm
Rectangular tube: Maximum 200×120mm
Industries of Application: Steel structures, aerospace, automotive manufacturing, garden machinery, agricultural machinery, fitness equipment, smart home products, electric vehicles/bicycles, escalator shelves, and other industries related to tube processing.
Key Components Configuration:
Fiber Laser: Chuangxin 3000W (Top-tier domestic brand)
Cutting Head: Osprey 3000W (Top-tier domestic brand)
Gear and Rack: YYC/APEX, Taiwan, M2-6 grade
Reducer: MOTOREDUCER, France, 110-090
Linear Guide: Hiwin/AIRTAC, Taiwan, CGH35
Motor: Inovance/(Yaskawa optional), High-performance motor, 4000rpm max bus type
Dust Extraction System: Dust fan (optional), domestic top-tier brand
Water Cooler: Hanli, domestic top-tier brand
Voltage Stabilizer: 60KVA (optional), China
Electrical Components: Schneider, France (assembled in China)
Pneumatic Components: AIRTAC, Taiwan (assembled in China)
Mechanical Structure and Motion Control:
Bed: Welded pipe structure with heat treatment for stress relief, length 13.5 meters, ensuring high rigidity and stability for precise operation.
Chuck: QL-250 Pneumatic chuck with continuous air supply, max weight capacity 260kg.
Auxiliary Loading and Servo Floating Support Frame: 4 supports, each bearing up to 260kg.
Automatic Loading System: Includes 3 conveyors that can store up to 5 pipes for continuous automatic feeding.
Software and Control System:
Operating System: Shanghai BaiChu, bus system
Cutting Software: Three-dimensional tube cutting software by Shanghai BaiChu
Other Features:
Operation Position: Left-hand operation, standard configuration
Packaging and Transport: Standard packaging
Electrical Supply: Industrial power 380±5V; users may need to add a voltage stabilizer depending on the specific conditions.
Component Technical Parameters:
Laser Output Power: 3000W
Fiber Diameter: 50-100μm
Cooling: Water-cooled
Cutting Materials: Carbon steel, stainless steel, aluminum alloy, copper, brass, etc.
Bed Structure: Welded pipe structure, 13.5m length
Chuck Model: QL250 Pneumatic Chuck
Focus Distance: 150mm
Auxiliary Gas Pressure: ≤3Mpa
Water Cooling:
Cooling medium: Distilled or deionized water
Temperature setting: 30°C/20°C (adjustable)
Water temperature adjustment accuracy: ±0.1ºC
Water pump flow: 10L/min, Head: 20m
Machine Technical Parameters:
Device Series: Medium platform, 250 series
Dimensions (mm): Length: 14,000mm, Width: 3,200mm, Height: 2,800mm
Total Weight: 9.5 tons
Power Consumption: 35-45KW
Operating Temperature: 0-40°C
Processing Range:
Processing Stroke:
Round tube: φ12-248mm (Chuck internal diameter: φ252mm)
Square tube: 12-175mm
Rectangular tube: Maximum 200×120mm
Cutting Gap Width: 0.1-0.2mm
Axis Stroke:
X/Y/Z/U Axis: 7000/300/450/Infinite rotation
Accuracy:
X/Y Axis Positioning Accuracy: ±0.03mm/1000mm
X/Y Axis Repeated Positioning Accuracy: ±0.03mm
U-axis Repeated Positioning Accuracy: ≤5 arc minutes
U-axis Max Rotation Speed: 120 RPM
Speed & Acceleration:
X/Y Axis Max Acceleration: 1.2G
X Axis Max Running Speed: 100m/min
Y Axis Max Running Speed: 120m/min
Loading and Unloading Parameters:
Automatic Feeding Length: 5750~6200mm
Manual Feeding Length: ≤7000mm
Cycle Time:
First load: ≤60 seconds
Subsequent loads: ≤20 seconds
Max Load:
Manual Feeding: 260kg per pipe
Automatic Feeding: 200kg per pipe
Discharge Length: 0mm (minimal scrap)
Max Discharge Length: Standard 4000mm (up to 6000mm)
Key Structural Features:
Bed: Built from welded pipe, ensuring high rigidity and stability, with heat treatment for internal stress elimination.
Beam and Axis System:
The beam is treated for internal stress relief to ensure laser head motion stability.
The Z-axis controls the vertical movement of the laser head, driven by a servo motor and linear module for reliable movement.
Electrical Control System:
Control System: High-performance Shanghai BaiChu system based on Windows PC, offering fast interpolation, easy operation, and quick adjustments. The system supports:
Real-time bus-based operation.
High-speed corner cutting.
Supports piercing, progressive piercing, and pre-piercing processes.
Unique one-click calibration for square tubes.
Automatic compensation for cut gap.
Low-Voltage Electrical System:
Located in the electrical control cabinet, comprising power supply, relays, circuit breakers, and servo driver systems.
Cutting Speed Parameters (3000W Laser):
Carbon Steel Cutting:
1mm thickness: 7-10 m/min, with oxygen/air assist
10mm thickness: 1.4-1.7 m/min, with oxygen assist
Stainless Steel Cutting:
1mm thickness: 20-25 m/min, with nitrogen/air assist
10mm thickness: 2.3-3.0 m/min, with nitrogen assist
Aluminum Alloy Cutting:
1mm thickness: 20-25 m/min, with nitrogen/air assist
10mm thickness: 1.5-2.3 m/min, with nitrogen assist
Brass Cutting:
1mm thickness: 22-26 m/min, with nitrogen
10mm thickness: 1-1.5 m/min
Copper Cutting:
1mm thickness: 20-25 m/min, with oxygen
10mm thickness: 0.7-1.2 m/min
Power, Cooling, and Gas Requirements:
Electrical: 380V±2%, Three-phase, 60KVA minimum
Cooling: Distilled or deionized water, 40L
Gas:
Oxygen: Purity ≥99.6%, Pressure 1MPa, Flow ≥1m³/min
Nitrogen: Purity ≥99.99%, Pressure 2.5MPa, Flow ≥2.5m³/min
Compressed Air: Pressure ≥1.3MPa, Flow ≥1.8m³/min
Installation Environment:
Temperature: 5-30°C
Humidity: <70%
Floor Requirements:
Ensure a level surface with no strong vibrations.
Grounding resistance ≤3Ω.
The foundation must be strong enough to prevent settlement.