Deburring Machine Sheet Metal
Product Description
Rotary Brush Dry Machine for Deburring, Finishing, Edge Radiusing, Laser Oxide Removal, and Heavy Slag Removal
The Rotary Brush Dry Machine is the ultimate solution for manufacturers seeking precision and high-quality results in metal finishing. Whether you are processing flame-cut, plasma-cut, or laser-cut metal parts, this machine offers a versatile approach to a range of essential tasks, including deburring, finishing, edge radiusing, laser oxide removal, and heavy slag removal. Designed for high-performance and efficiency, it ensures a superior finish for metal components, making it an indispensable tool for industries that demand premium products such as automotive, aerospace, electronics, and general manufacturing.
Technical Specifications and Introduction of Deburring Machine
| Category | Details |
|---|---|
| Processing Product | Carbon steel sheets cut by laser or plasma. |
| Key Equipment Components | Steel hammer belt, sanding belt, abrasive box brush. |
| Workpiece Length | 500mm ~ 4000mm |
| Workpiece Width | 20mm ~ 1600mm |
| Workpiece Thickness | 1mm ~ 80mm |
| Feed Speed | 0.5 ~ 6m/min |
| Hammer Belt Speed | 3 ~ 8m/s (variable frequency adjustable). |
| Brush Belt Speed | 3 ~ 8m/s (variable frequency adjustable). |
| Sanding Belt Speed | 10 ~ 25m/s (variable frequency adjustable). |
| Power Requirement | 60.15KW (excluding vacuum collection system). |
| Sanding Belt Size | 4958mm x 80mm |
| Table Height | 1150mm |
| Equipment Noise | <80dB |
| Dust Collection Efficiency | 85% |
| Suction Capacity | 6000 cubic meters/hour |
| Control System | Siemens PLC CNC with a 10-inch touchscreen interface. |
| Consumables Used | Sanding belts and abrasive brush belts. |
| Weight | Approximately 8.5 tons. |
Introduction to the Deburring Machine
The deburring machine is designed to process carbon steel sheets and plates cut using laser or plasma technologies. With its advanced features and precise engineering, the machine ensures smooth, safe, and polished surfaces by effectively removing burrs and refining edges. This document outlines its features, specifications, workflow, and benefits.
Overview of the Machine
The equipment features a robust design with advanced components, including a steel hammer belt, sanding belt, and abrasive box brush, to handle demanding industrial applications. Its capabilities are tailored to meet a wide range of processing requirements for steel plates of varying dimensions and thicknesses.
Processing Range and Applications
Versatility: It supports workpiece lengths between 500mm and 4000mm, widths ranging from 20mm to 1600mm, and thicknesses between 1mm and 80mm.
Applications: Ideal for industries like metal fabrication, construction, and automotive manufacturing where precise edge rounding and polishing are essential.
Performance and Efficiency
The machine offers a feed speed adjustable between 0.5 to 6m/min, enabling consistent and high-quality results.
Its variable-frequency adjustable hammer belt, brush belt, and sanding belt speeds ensure versatility for different material conditions.
Operational Workflow
Material Loading: Manual loading at the entrance stack.
Input Transportation: Entrance roller conveyor system delivers the material into the processing zone.
Deburring and Sanding: Automatic dual-side sanding eliminates burrs, sharp edges, and imperfections.
Output Delivery: Processed materials exit via a roller conveyor and are manually unloaded and stacked.
Dust Collection and Noise Control
The integrated dust collection system achieves 85% efficiency, ensuring a clean and safe working environment.
A noise level of <80dB makes it suitable for factory settings requiring low-noise operations.
Control System
The machine is equipped with a Siemens PLC CNC system and a 10-inch touchscreen interface, offering intuitive controls for operational adjustments and real-time monitoring. This system enhances precision and automation, reducing manual intervention.
Consumables and Maintenance
The machine utilizes high-quality sanding belts and abrasive brushes, which are easy to replace and ensure long-term reliability. Routine maintenance is straightforward, contributing to lower operational costs.
Power Requirements and Sustainability
With a total power consumption of 60.15KW, excluding the vacuum system, the machine is energy-efficient. Its dust suction capacity of 6000 cubic meters per hour further highlights its focus on environmental sustainability.
Physical Dimensions and Weight
The equipment's compact design with a table height of 1150mm ensures ergonomic operation, while its robust build, weighing approximately 8.5 tons, underscores its stability and durability.
Benefits of Using the Machine
High Precision: Offers consistent results for demanding applications.
User-Friendly: The intuitive control system simplifies operations and reduces errors.
Durable Design: Built to withstand continuous industrial use.
Safe Operation: The dust collection system and noise control features ensure a safe and comfortable work environment.
Versatility: Suitable for processing a variety of steel sheet dimensions and thicknesses.
Applications:
Medical Metal Parts: Surgical tools, implants, and other precision components.
Sheet Metal: Laser-cut, flame-cut, or plasma-cut parts.
Industrial Use: Automotive, aerospace, and high-precision fabrication.
Why Choose Our Machine?
High Efficiency: Automates processes to save time and labor.
Versatility: Capable of handling a wide range of materials, including stainless steel, aluminum, and titanium.
User-Friendly Design: Intuitive controls and adjustable settings for precise operations.
Eco-Friendly Solutions: Integrated dust collection and energy-efficient operation.