Metal Deburring Machine with Abrasive Belt Unit And Oscillating Disc Units for Graining Deburring Edge Rounding Oxide Removal Or Orbital Finishing

Metal Deburring Machine with Abrasive Belt Unit and Oscillating Disc Units for Graining, Deburring, Edge Rounding, Oxide Removal, or Orbital Finishing

I. Main Processing Scope of the Equipment

1. Processing Products: Carbon steel plates and other similar materials.

2. Equipment Function: This machine is a dry-type, multi-functional deburring and finishing machine that combines one oscillating steel hammer disc brush station and two abrasive belt units. It is primarily designed to handle various tasks such as removing burrs from edges and holes, de-slagging, scratch removal, oxide scale removal, polishing, and graining of metal surfaces. It is suitable for parts processed through punching, shearing, laser cutting, plasma cutting, and flame cutting, efficiently removing all burrs in one pass without compromising part accuracy, and providing excellent quality results.

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II. Working Principle of the Equipment

This equipment operates through three main processing stages:

• Steel Hammer Disc Brush Station: The first station is equipped with an oscillating steel hammer disc brush, which is responsible for knocking off slag particles, burrs, and other debris on the surface of the workpiece. This pre-treatment prepares the metal for finer polishing and finishing steps.

• Abrasive Belt Station: The second stage involves the use of an abrasive belt to remove any remaining burrs, scratches, and oxide scale on the metal surface. The belt provides a thorough treatment for the surface, ensuring that the workpiece is free of imperfections, and prepares it for further finishing.

• Fine Abrasive Belt Station: In the final stage, a fine abrasive belt is used for surface finishing, providing an additional layer of treatment that delivers a brushed or polished effect on the workpiece, leaving a smooth, professional-looking surface. This step can achieve the desired grain pattern or polish, depending on the abrasive belt used.

These operations are done in a continuous through-feed manner, meaning that parts pass through the machine without stopping. This design improves efficiency and avoids damaging the workpiece's dimensional accuracy. Additionally, the individual stations can be operated independently to cater to specific processing needs:

• Steel Hammer Station: Can operate independently to specifically remove slag from edges.

• Abrasive Belt Stations: These can also function independently to remove scratches, oxide scale, perform polishing, or deburring as required.

The equipment is equipped with a powerful permanent magnet system to securely hold workpieces, particularly those above 30mm × 30mm in size, which do not require special fixtures for processing. The conveying system operates with a frequency-controlled variable speed drive, allowing for adjustment of the processing speed based on the material and required finish.

Additionally, the machine is paired with a wet dust extraction system to ensure the safety and cleanliness of the workspace. The system utilizes a high-pressure, high-flow fan to draw in grinding dust, which is then captured in a dust chamber. Water mist is used to settle the dust, and the air is filtered and returned to the environment, ensuring a clean and safe working atmosphere. The system also recycles the metal powder generated during the grinding process for environmental protection.

III. Advantages of Using This Equipment

1. Increased Production Efficiency: The continuous feed-through design allows for high processing speeds, meeting large order volumes without the need for manual intervention.

2. Improved Product Quality: The consistency and quality of the workpieces are significantly enhanced compared to manual processing. Surface treatment is precise, and burrs, scratches, and oxidation are completely removed.

3. Cost Savings: The cost per unit area processed is significantly lower than manual methods, reducing overall production costs.

4. Safety and Environmental Protection: The integrated dust extraction system ensures a safe working environment for operators, reducing the risk of health hazards related to airborne dust. The machine also contributes to environmental protection by recycling metal powders and efficiently filtering dust.

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Key Technical Parameters of the Equipment: