1350mm Metal Deburring Machine for Laser Cutting, Plasma Cutting and Stamping Parts

Product Introduction

The 1350mm Metal Deburring Machine is designed for efficient burr removal and edge finishing of metal parts produced by laser cutting, plasma cutting, stamping and other metal fabrication processes.

With a maximum working width of 1350 mm, the machine is suitable for processing a wide range of sheet metal parts and components. It effectively removes sharp edges, burrs and minor surface imperfections, providing a smooth and uniform edge finish.

The machine is an ideal solution for manufacturers who need to improve the quality and consistency of metal parts before painting, powder coating, welding, plating or assembly.

Designed for Multiple Metal Cutting Processes

Laser Cutting Parts

Laser-cut parts can have sharp edges and fine burrs after cutting. The 1350mm Metal Deburring Machine efficiently removes these sharp edges and burrs, making the parts safer to handle and better prepared for subsequent processing.

It is suitable for:

• Laser-cut brackets

• Mounting plates

• Machine covers

• Electrical cabinet components

• Automotive parts

• Structural components

• Customized sheet metal parts

Plasma Cutting Parts

Plasma cutting can produce rough edges, burrs and slag, particularly on thicker metal plates.

The deburring machine helps remove unwanted burrs and sharp edges from plasma-cut components, improving edge quality and preparing the parts for further fabrication and finishing.

Stamping Parts

Stamped metal parts may have sharp edges and burrs caused by the punching and forming process.

The machine provides consistent edge finishing for stamped components, helping improve handling safety and overall product quality.

Key Features

• Maximum working width: 1350 mm

• Automatic metal deburring

• Efficient burr removal

• Sharp edge removal

• Optional edge rounding capability

• Suitable for laser-cut parts

• Suitable for plasma-cut parts

• Suitable for stamped parts

• Consistent finishing results

• Suitable for continuous production

• Reduces manual grinding operations

• Improves production efficiency

• Improves operator safety

Edge Rounding and Surface Finishing

In addition to burr removal, the machine can be configured for edge rounding applications.

Edge rounding creates a smooth and uniform radius along the edges of metal parts. This is particularly important for parts that require subsequent powder coating, painting or other surface treatments.

A properly rounded edge can also help improve coating adhesion and reduce the risk of sharp edges damaging protective coatings.

Suitable Metal Materials

The 1350mm Metal Deburring Machine can be used for a variety of metal materials, including:

• Stainless Steel

• Carbon Steel

• Mild Steel

• Aluminum

• Galvanized Steel

• Copper

• Other Sheet Metal Materials

The abrasive configuration can be selected according to the material, thickness, burr condition and required finishing result.

Advantages of Automatic Deburring

Compared with traditional manual grinding and deburring, automatic processing offers more consistent results and higher production efficiency.

Consistent Quality

The machine provides more uniform edge finishing across different workpieces and production batches.

Higher Efficiency

Continuous automatic processing reduces manual operations and improves production throughput.

Reduced Labor

Operators mainly perform loading and unloading, reducing the amount of repetitive manual grinding work.

Improved Safety

Removing sharp burrs and edges makes metal components safer to handle, transport and assemble.

Better Surface Preparation

Deburring and edge finishing prepare the workpiece for subsequent processes such as painting, powder coating, welding and assembly.

Typical Production Process

Laser / Plasma / Stamping → Deburring → Edge Rounding → Cleaning → Surface Treatment → Painting / Coating → Assembly

The machine can be used as an independent production unit or integrated into a sheet metal processing line.

Applications

The 1350mm Metal Deburring Machine is suitable for:

• Sheet Metal Fabrication

• Laser Cutting

• Plasma Cutting

• Metal Stamping

• Automotive Parts

• Electrical Cabinets

• Machinery Components

• Metal Furniture

• HVAC Components

• Kitchen Equipment

• Construction Machinery

• Agricultural Machinery

• General Metal Fabrication

Main Benefits

• 1350mm maximum processing width

• One machine for multiple metal fabrication processes

• Fast and consistent burr removal

• Smooth and safe metal edges

• Reduced manual finishing work

• Improved production efficiency

• Suitable for small and large batch production

• Flexible abrasive configuration

• Suitable for different metal materials

Equipment Specifications and Structure

Key Features

1. Flexible Processing: Accommodates both flat and 3D parts, with a minimum size of 50 x 50 mm. A powerful vacuum table ensures parts are held securely in place.

2. Effective Edge Rounding: Achieves a 2mm radius on edges for uniform rounding on all sides and holes, suitable for sharp edges from laser, plasma, and waterjet cutting.

3. Versatile Functionality: Equipped with a wide abrasive belt and multiple roller brushes for multi-directional deburring, grinding, and polishing, ensuring smooth edges without damaging coatings or films.

4. Efficient Dust Collection: Equipped with a high-flow wet or pulse vacuum cleaner to capture and filter grinding dust for a safer and cleaner work environment.

Benefits of the Equipment

• Enhanced Productivity: Continuous feeding increases throughput and reduces processing times.

• Improved Quality: Consistent and high-quality surface finishes surpass manual methods.

• Cost-Effective: Reduces per-unit processing costs compared to manual labor.

• Environmental and Operator Safety: Effective dust collection for a cleaner workspace, reducing health risks and allowing metal powder recycling.

This equipment is designed for comprehensive edge finishing, burr removal, and surface treatment of metal plates, ideal for a range of metal types, including carbon steel, stainless steel, aluminum, copper, and other non-ferrous materials. 

I. Processing Scope

1. Materials: Works with various metals such as carbon steel, stainless steel, aluminum, copper, and other non-ferrous metals.

2. Functions:

• Edge and Hole Deburring: Effective removal of burrs from all directions on edges and holes, leaving a clean, smooth R-arc effect.

• Surface Treatment: Achieves metal plate hairline finishes, oxidation skin removal, and polishing.

• Equipped with a combination of a dry sand belt and eight universal sand tablet roller brushes, it is optimized for:

• Suitable for addressing burrs from processes like stamping, shearing, laser cutting, plasma cutting, and flame cutting.

II. Working Principle

1. Processing Stages:

• Sand Belt Station: Removes large burrs and slag from the workpiece surface.

• Universal Sand Tablet Roller Brush: The eight groups of roller brushes handle edge and inner hole deburring with high-speed centrifugal grinding, scraping, and filing. The process ensures smooth R-angle formation without affecting dimensional accuracy.

2. Independent Functionality:

• Sand Belt Station: Can independently handle hairline finishing, polishing, and slag removal.

• Sand Rolling Brush Station: Operates independently for 360-degree deburring, especially effective on coated sheet metal (e.g., laser-cut or CNC-punched parts), with minimal risk of damaging protective films or scratching surfaces. Soft abrasive wires are used to selectively target burrs without harming the coated surfaces.

3. Conveying and Dust Collection System:

• Equipped with a vacuum negative pressure system to securely hold workpieces, even as small as 50mm x 50mm, allowing consistent machining.

• Integrated wet vacuum dust collection system with a high-pressure fan, which safely absorbs and filters dust, improving the work environment by recycling metal powder.

III. Advantages of the Equipment

1. Efficiency: Continuous feeding enables high throughput, meeting the demands of large orders.

2. Quality Improvement: Ensures consistent surface treatment and finish quality superior to manual processing.

3. Cost Efficiency: Reduces per-unit processing costs compared to manual finishing.

4. Safety and Environmental Benefits: Provides a safer, cleaner working environment by controlling dust and enhancing operator safety.