Automatic 1350mm Sheet Metal Deburring Machine | Burr Removal and Edge Rounding

Product Introduction

The Automatic 1350mm Sheet Metal Deburring Machine is designed for efficient burr removal, edge rounding and edge finishing of metal sheet parts.

With a maximum working width of 1350 mm, the machine is suitable for processing a wide range of sheet metal components produced by laser cutting, plasma cutting, flame cutting, punching and stamping.

The machine removes sharp edges, burrs and cutting imperfections while providing a smooth and consistent edge finish. The automatic processing system helps improve production efficiency, reduce manual grinding work and maintain consistent finishing quality.

It is an ideal solution for sheet metal fabrication companies looking to automate the deburring and edge finishing process.

Burr Removal and Edge Rounding

After laser cutting, plasma cutting, flame cutting or stamping, metal parts often have sharp edges and burrs that need to be removed before further processing.

The 1350mm Sheet Metal Deburring Machine combines burr removal and edge rounding in an efficient automatic process.

It can:

• Remove sharp burrs from cut edges

• Smooth rough metal edges

• Round sharp edges

• Improve edge consistency

• Prepare parts for powder coating and painting

• Improve operator safety

• Reduce manual grinding operations

Suitable for Laser Cut Parts

The machine is particularly suitable for laser-cut sheet metal parts.

Laser cutting can produce fine burrs and sharp edges, especially on stainless steel, carbon steel and aluminum components. The automatic deburring process provides consistent edge finishing across the workpiece.

Typical applications include:

• Laser-cut brackets

• Mounting plates

• Electrical cabinet panels

• Machine covers

• Automotive components

• Metal frames

• Flanges

• Structural parts

Suitable for Plasma and Flame Cut Parts

The machine can also process parts produced by plasma and flame cutting.

Plasma and flame cutting may produce rough edges, burrs and cutting residues. The deburring and edge rounding process helps improve edge quality and prepares the parts for subsequent manufacturing processes.

Key Features

• Maximum working width: 1350 mm

• Automatic sheet metal deburring

• Burr removal

• Edge rounding

• Sharp edge removal

• Suitable for laser-cut parts

• Suitable for plasma-cut parts

• Suitable for flame-cut parts

• Suitable for stamped and punched parts

• Consistent edge finishing

• Reduced manual labor

• Improved production efficiency

• Suitable for continuous production

Suitable Materials

The machine can be used for various metal materials, including:

• Stainless Steel

• Carbon Steel

• Mild Steel

• Aluminum

• Galvanized Steel

• Copper

• Other Sheet Metal Materials

The abrasive configuration can be selected according to the material, thickness, burr condition and required finishing result.

Applications

The Automatic 1350mm Sheet Metal Deburring Machine is widely used in:

• Sheet Metal Fabrication

• Laser Cutting

• Plasma Cutting

• Flame Cutting

• Metal Stamping

• Automotive Parts Manufacturing

• Electrical Cabinet Manufacturing

• Machinery Manufacturing

• HVAC Manufacturing

• Metal Furniture

• Kitchen Equipment

• Construction Machinery

• General Metal Fabrication

Advantages

Automatic Processing

Continuous automatic processing reduces repetitive manual grinding and deburring operations.

Consistent Edge Quality

The machine provides stable and uniform edge finishing for batch production.

1350mm Working Width

The 1350mm processing width allows the machine to handle a wide range of medium and large sheet metal components.

Improved Safety

Removing sharp edges and burrs makes metal parts safer to handle, transport and assemble.

Better Preparation for Coating

Smooth and rounded edges provide improved preparation for powder coating, painting, plating and other surface treatments.

Typical Production Process

Laser / Plasma / Flame Cutting → Deburring → Edge Rounding → Cleaning → Powder Coating / Painting → Assembly

Equipment Specifications and Structure

Key Features

1. Flexible Processing: Accommodates both flat and 3D parts, with a minimum size of 50 x 50 mm. A powerful vacuum table ensures parts are held securely in place.

2. Effective Edge Rounding: Achieves a 2mm radius on edges for uniform rounding on all sides and holes, suitable for sharp edges from laser, plasma, and waterjet cutting.

3. Versatile Functionality: Equipped with a wide abrasive belt and multiple roller brushes for multi-directional deburring, grinding, and polishing, ensuring smooth edges without damaging coatings or films.

4. Efficient Dust Collection: Equipped with a high-flow wet or pulse vacuum cleaner to capture and filter grinding dust for a safer and cleaner work environment.

Benefits of the Equipment

• Enhanced Productivity: Continuous feeding increases throughput and reduces processing times.

• Improved Quality: Consistent and high-quality surface finishes surpass manual methods.

• Cost-Effective: Reduces per-unit processing costs compared to manual labor.

• Environmental and Operator Safety: Effective dust collection for a cleaner workspace, reducing health risks and allowing metal powder recycling.

This equipment is designed for comprehensive edge finishing, burr removal, and surface treatment of metal plates, ideal for a range of metal types, including carbon steel, stainless steel, aluminum, copper, and other non-ferrous materials. 

I. Processing Scope

1. Materials: Works with various metals such as carbon steel, stainless steel, aluminum, copper, and other non-ferrous metals.

2. Functions:

• Edge and Hole Deburring: Effective removal of burrs from all directions on edges and holes, leaving a clean, smooth R-arc effect.

• Surface Treatment: Achieves metal plate hairline finishes, oxidation skin removal, and polishing.

• Equipped with a combination of a dry sand belt and eight universal sand tablet roller brushes, it is optimized for:

• Suitable for addressing burrs from processes like stamping, shearing, laser cutting, plasma cutting, and flame cutting.

II. Working Principle

1. Processing Stages:

• Sand Belt Station: Removes large burrs and slag from the workpiece surface.

• Universal Sand Tablet Roller Brush: The eight groups of roller brushes handle edge and inner hole deburring with high-speed centrifugal grinding, scraping, and filing. The process ensures smooth R-angle formation without affecting dimensional accuracy.

2. Independent Functionality:

• Sand Belt Station: Can independently handle hairline finishing, polishing, and slag removal.

• Sand Rolling Brush Station: Operates independently for 360-degree deburring, especially effective on coated sheet metal (e.g., laser-cut or CNC-punched parts), with minimal risk of damaging protective films or scratching surfaces. Soft abrasive wires are used to selectively target burrs without harming the coated surfaces.

3. Conveying and Dust Collection System:

• Equipped with a vacuum negative pressure system to securely hold workpieces, even as small as 50mm x 50mm, allowing consistent machining.

• Integrated wet vacuum dust collection system with a high-pressure fan, which safely absorbs and filters dust, improving the work environment by recycling metal powder.

III. Advantages of the Equipment

1. Efficiency: Continuous feeding enables high throughput, meeting the demands of large orders.

2. Quality Improvement: Ensures consistent surface treatment and finish quality superior to manual processing.

3. Cost Efficiency: Reduces per-unit processing costs compared to manual finishing.

4. Safety and Environmental Benefits: Provides a safer, cleaner working environment by controlling dust and enhancing operator safety.