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The FANUC Robotic Cell for Belt Machining, equipped with 4 belt grinding units, is a highly advanced and automated solution designed specifically for the surface treatment of sanitary faucets, shower hinges, and other similar components. This system offers precision and versatility in deburring, grinding, polishing, satin finishing, and brightening metal parts. The application of robotic technology enables fast, efficient, and high-quality processing, making it ideal for manufacturers in the bathroom fittings industry looking to achieve a superior surface finish on their products with minimal human intervention.
The robotic cell is configured with four high-performance belt grinding units, allowing simultaneous processing of different parts or varying surface treatment requirements. The system’s design makes it adaptable to a wide range of components, including sanitary faucets, shower hinges, and other bathroom fittings, ensuring optimal finish quality across different geometries and materials. Whether it's grinding, polishing, or satin finishing, the robotic cell offers flexibility for diverse surface treatments, making it suitable for mass production as well as specialized small-batch runs.
This FANUC robotic cell guarantees 100% surface coverage, providing a uniform and homogeneous finish across the entire surface of the components. Whether you're looking for a mirror-like bright finish or a more matte satin effect, the system can meet the desired specifications with exact precision. The belt grinding units are equipped with high-quality abrasive materials that deliver consistent results, ensuring that every part processed within the robotic cell maintains a high standard of surface finish, free of imperfections or inconsistencies.
The system’s ability to process multiple parts simultaneously is one of its strongest features. The four belt grinding units can handle up to four sanitary faucets, shower hinges, or other parts in a single cycle, significantly increasing throughput and production capacity. The efficient automation of the grinding, polishing, and satin finishing processes reduces manual labor while maintaining high output levels, ideal for large-scale manufacturing operations that require speed without compromising quality.
The robotic cell is equipped with advanced teach-in programming, allowing operators to set specific parameters for different products. The customized Human-Machine Interface (HMI) enables real-time adjustments and easy control over production parameters. With offline programming software, operators can prepare new tasks or adjust settings without stopping the production process, minimizing downtime and improving overall operational efficiency. The robotic arms can be reprogrammed quickly to handle different geometries, further enhancing the system's flexibility for various types of faucet bodies and other bathroom fittings.
The robotic cell is equipped with advanced grinding technology that allows for a perfect, homogeneous surface treatment of components. The grinding units are specially designed to adapt to the geometry of the parts, ensuring that each faucet body or shower hinge receives an even treatment from the grinding phase through to the final polishing stage. The system uses contact wheels and abrasive belts to effectively remove burrs, smooth rough edges, and prepare the surface for polishing or satin finishing.
In addition to grinding, the system offers satin finishing and brightening capabilities, where it utilizes specialized belt materials to achieve different textures and levels of gloss. This makes it suitable for both decorative finishes and functional applications, ensuring that the final products meet the aesthetic and durability requirements of bathroom hardware.
The system features a highly efficient automatic loading and unloading palletizer, which minimizes human intervention in the process. The double palletizing system allows for continuous loading and unloading, ensuring that the cycle proceeds without interruptions. This results in smoother operation, faster processing times, and reduced labor costs, making the robotic cell ideal for industries requiring high throughput.
To maintain the high precision and consistency of the parts being processed, the robotic cell includes an integrated smart calibration system. This system measures and corrects any deviations in the part’s fastening or geometry, automatically adjusting the robot’s trajectory to ensure that the surface treatment is applied correctly, regardless of the shape or size of the component. Quality control is further enhanced through continuous monitoring and data collection, ensuring that any variations are quickly detected and corrected.
By integrating multiple processing tasks (grinding, polishing, and satin finishing) into a single automated system, the FANUC robotic cell reduces the need for multiple machines and labor-intensive manual processes. This consolidation not only saves valuable floor space but also contributes to lower energy consumption and reduced operating costs. The belt grinding units are energy-efficient and use minimal abrasive materials, significantly lowering the overall cost per unit processed.
Offline programming software enables the programming of new tasks or product changes without disrupting ongoing operations. This feature allows manufacturers to prepare the system for new production runs without waiting for manual adjustments, minimizing downtime and keeping the production line running efficiently. This capability is particularly useful when switching between different types of faucets, shower heads, or other components with varying surface treatment needs.
Sanitary Faucets: The robotic cell excels at processing faucet bodies, handles, and other components, ensuring that they achieve a polished, bright, and aesthetically appealing finish.
Shower Hinges: The system is ideal for grinding, polishing, and brightening shower hinges, ensuring smooth, high-quality finishes that are both durable and visually appealing.
Bathroom Fittings: Whether it’s for towel racks, shower rails, or other metal fittings, the robotic cell can process a variety of bathroom hardware to a flawless finish.
Other Metal Parts: In addition to faucets and hinges, the system can be adapted to process a wide range of metal components across various industries, ensuring precise finishing for parts with complex geometries.
The FANUC Robotic Cell for Belt Machining with 4 belt grinding units represents a leap forward in automated surface treatment technology. Offering unmatched precision, versatility, and production efficiency, this system is designed for high-volume manufacturers in the sanitary fittings industry who require consistent quality and maximum throughput. The integration of advanced features such as smart calibration, offline programming, and automatic loading/unloading ensures that the cell can handle a wide variety of part geometries and finishes while minimizing downtime and operational costs. Whether you are processing faucet bodies, shower hinges, or other bathroom fittings, this robotic cell guarantees superior surface finishes that meet the highest standards of quality and performance.
The FANUC Robotic Cell for Belt Machining, equipped with 4 belt grinding units, is a highly advanced and automated solution designed specifically for the surface treatment of sanitary faucets, shower hinges, and other similar components. This system offers precision and versatility in deburring, grinding, polishing, satin finishing, and brightening metal parts. The application of robotic technology enables fast, efficient, and high-quality processing, making it ideal for manufacturers in the bathroom fittings industry looking to achieve a superior surface finish on their products with minimal human intervention.
The robotic cell is configured with four high-performance belt grinding units, allowing simultaneous processing of different parts or varying surface treatment requirements. The system’s design makes it adaptable to a wide range of components, including sanitary faucets, shower hinges, and other bathroom fittings, ensuring optimal finish quality across different geometries and materials. Whether it's grinding, polishing, or satin finishing, the robotic cell offers flexibility for diverse surface treatments, making it suitable for mass production as well as specialized small-batch runs.
This FANUC robotic cell guarantees 100% surface coverage, providing a uniform and homogeneous finish across the entire surface of the components. Whether you're looking for a mirror-like bright finish or a more matte satin effect, the system can meet the desired specifications with exact precision. The belt grinding units are equipped with high-quality abrasive materials that deliver consistent results, ensuring that every part processed within the robotic cell maintains a high standard of surface finish, free of imperfections or inconsistencies.
The system’s ability to process multiple parts simultaneously is one of its strongest features. The four belt grinding units can handle up to four sanitary faucets, shower hinges, or other parts in a single cycle, significantly increasing throughput and production capacity. The efficient automation of the grinding, polishing, and satin finishing processes reduces manual labor while maintaining high output levels, ideal for large-scale manufacturing operations that require speed without compromising quality.
The robotic cell is equipped with advanced teach-in programming, allowing operators to set specific parameters for different products. The customized Human-Machine Interface (HMI) enables real-time adjustments and easy control over production parameters. With offline programming software, operators can prepare new tasks or adjust settings without stopping the production process, minimizing downtime and improving overall operational efficiency. The robotic arms can be reprogrammed quickly to handle different geometries, further enhancing the system's flexibility for various types of faucet bodies and other bathroom fittings.
The robotic cell is equipped with advanced grinding technology that allows for a perfect, homogeneous surface treatment of components. The grinding units are specially designed to adapt to the geometry of the parts, ensuring that each faucet body or shower hinge receives an even treatment from the grinding phase through to the final polishing stage. The system uses contact wheels and abrasive belts to effectively remove burrs, smooth rough edges, and prepare the surface for polishing or satin finishing.
In addition to grinding, the system offers satin finishing and brightening capabilities, where it utilizes specialized belt materials to achieve different textures and levels of gloss. This makes it suitable for both decorative finishes and functional applications, ensuring that the final products meet the aesthetic and durability requirements of bathroom hardware.
The system features a highly efficient automatic loading and unloading palletizer, which minimizes human intervention in the process. The double palletizing system allows for continuous loading and unloading, ensuring that the cycle proceeds without interruptions. This results in smoother operation, faster processing times, and reduced labor costs, making the robotic cell ideal for industries requiring high throughput.
To maintain the high precision and consistency of the parts being processed, the robotic cell includes an integrated smart calibration system. This system measures and corrects any deviations in the part’s fastening or geometry, automatically adjusting the robot’s trajectory to ensure that the surface treatment is applied correctly, regardless of the shape or size of the component. Quality control is further enhanced through continuous monitoring and data collection, ensuring that any variations are quickly detected and corrected.
By integrating multiple processing tasks (grinding, polishing, and satin finishing) into a single automated system, the FANUC robotic cell reduces the need for multiple machines and labor-intensive manual processes. This consolidation not only saves valuable floor space but also contributes to lower energy consumption and reduced operating costs. The belt grinding units are energy-efficient and use minimal abrasive materials, significantly lowering the overall cost per unit processed.
Offline programming software enables the programming of new tasks or product changes without disrupting ongoing operations. This feature allows manufacturers to prepare the system for new production runs without waiting for manual adjustments, minimizing downtime and keeping the production line running efficiently. This capability is particularly useful when switching between different types of faucets, shower heads, or other components with varying surface treatment needs.
Sanitary Faucets: The robotic cell excels at processing faucet bodies, handles, and other components, ensuring that they achieve a polished, bright, and aesthetically appealing finish.
Shower Hinges: The system is ideal for grinding, polishing, and brightening shower hinges, ensuring smooth, high-quality finishes that are both durable and visually appealing.
Bathroom Fittings: Whether it’s for towel racks, shower rails, or other metal fittings, the robotic cell can process a variety of bathroom hardware to a flawless finish.
Other Metal Parts: In addition to faucets and hinges, the system can be adapted to process a wide range of metal components across various industries, ensuring precise finishing for parts with complex geometries.
The FANUC Robotic Cell for Belt Machining with 4 belt grinding units represents a leap forward in automated surface treatment technology. Offering unmatched precision, versatility, and production efficiency, this system is designed for high-volume manufacturers in the sanitary fittings industry who require consistent quality and maximum throughput. The integration of advanced features such as smart calibration, offline programming, and automatic loading/unloading ensures that the cell can handle a wide variety of part geometries and finishes while minimizing downtime and operational costs. Whether you are processing faucet bodies, shower hinges, or other bathroom fittings, this robotic cell guarantees superior surface finishes that meet the highest standards of quality and performance.
