G25 High-Speed 3D Laser Tube Cutting Machine for Round Tubes with A Diameter Range of Φ2-25mm And Square Tubes with A Diagonal ≤24mm

G25 High-Speed 3D Laser Tube Cutting Machine

Application:

This machine is designed for cutting extremely small tubes into any shape. It supports a variety of tube types including round, square, and oval tubes.

Features:

1. Fast Speed, High Efficiency:
   The acceleration reaches 1.6G, making it 5 to 6 times more efficient than conventional tube cutting machines.

2. High Cutting Precision & Easy Operation:
   This machine can cut a variety of tubes, including round, square, and oval tubes, with high precision.

• Cutting range for round tubes: Φ2-25mm

• Cutting range for square tubes: Diagonal ≤24mm
  The machine supports 24/7 operation with imported electrical components, a stable structure, and a user-friendly operating system that ensures speed, functionality, and stability.

3. Adaptive Cutting:
   It comes with a standard height adjuster to easily handle deformed tubes.

Loading Methods:

• Manual Loading:
  The equipment allows for manual loading where raw materials can be placed on a storage rack. The process includes:
  Manual Loading → Manual Feeding → Automatic Cutting → Automatic Discharge.

• Automatic Loading:
  The machine can automatically load round tubes. The process includes:
  Automatic Loading → Automatic Cutting → Automatic Discharge.

Machine Construction:

• Precision Annealing Process + Marble Platform:
  The machine body is compact and occupies minimal space. It uses strict welding and annealing processes to ensure long-term stability and cutting precision. The use of a marble platform for moving parts improves dimensional stability and ensures accuracy, even with continuous operation.

Industry-Leading Laser Generator:

Brand: Chuangxin / Raycus

• Modular design with stable performance.

• The structure adopts a separated design for the optoelectronic modules, improving operation stability and simplifying maintenance.

• Customizable for different processing needs with options for fiber diameters.

• Uniform and stable laser beam distribution, reducing welding spatter and improving cutting capability for thick materials.

• Versatile applications, including integration with robots or machine tools for fine cutting and welding.

Laser Cutting Head:

Brands: Jiaqiang / Osprey / BoCi

• High Compatibility: Works with QBH and QCS fiber interfaces for various laser generators.

• Optimized Design: Improved optical configuration and smooth airflow design for better cutting quality and efficiency.

• Slim Nozzle Design: Modular slim nozzle reduces workpiece interference.

• Compact Structure: Light weight, small size, reducing load requirements on robots and increasing cutting speed.

Control System:

Brand: BaiChu FSCUT3000

• EtherCAT bus control system with fast communication speed and strong anti-interference capability.

• Can control up to 256 axes, supporting up to 65,535 devices per network segment.

• Provides customized design functions for users.

Servo Driver:

• Full-function Driver: Supports all types of servo motors and feedback types.

• Anti-Vibration Operation: Effectively compensates for mechanical resonance, improving performance.

• Compact Size: High power density and easy integration with various equipment.

DD Servo Motor:

• No Reset Needed: The absolute value encoder eliminates the need for origin resetting.

• High Precision: Pulse positioning accuracy of ±30 arc seconds.

• High Torque & Rigidity: Delivers high torque in compact volume, with strong radial and axial load capacity.

• Low Noise: Reduces noise with direct load mounting and eliminates intermediate connections.

Cooling System:

Brand: Hanli

• Uses high-quality stainless steel pumps for low noise, high flow, and long lifespan.

• Features automatic temperature control with high accuracy (±0.1°C).

• Dual-temperature cooling system for laser and lens cooling, preventing condensation damage.

G25 Technical Parameters:

G25 Configuration List:

Consumable and Spare Parts:

Usage Analysis:

• Laser Generator Environmental Requirements: Temperature: 15-35°C, Humidity: <85%.

• Power Supply: 380V, 50Hz with short-circuit protection.

• Grounding: The equipment must be grounded with a resistance of ≤4Ω.

• Auxiliary Requirements:

• Cutting gases: N2, O2

• Compressed air (without water and oil) with required flow and pressure.

• Space and Foundation Requirements: Concrete foundation with a minimum thickness of 300mm. Ensure no vibration sources nearby or provide damping.

Note: For detailed specifications, maintenance, and operational guidelines, refer to the user manual and manufacturer's instructions.