Precision Roller Leveller for Laser Cut And Plasma Cut Parts Punched Parts Sheets And Plates 10-45mm

Precision Roller Leveller for Laser Cut and Plasma Cut Parts, Punched Parts, Sheets, and Plates (10-45mm)

A Precision Roller Leveller is a high-performance machine designed to correct warping, distortions, and internal stresses in metal materials, specifically those that have undergone processes like laser cutting, plasma cutting, and punching. This specialized equipment is used in industries where flatness and stress relief are critical for downstream processes such as welding, coating, assembly, or forming. The precision roller leveller is capable of handling materials with thicknesses ranging from 10 mm to 45 mm, making it suitable for heavy-duty applications.

This machine can level a wide variety of metal parts, including laser-cut, plasma-cut, and punched parts, as well as sheets and plates in various sizes. With customizable passage widths ranging from 400 mm to 3800 mm, it offers a flexible solution for manufacturers who require consistent flatness and stress-relief across multiple materials and thicknesses.

Key Features of the Precision Roller Leveller

1. Material Thickness: 10 mm to 45 mm

The precision roller leveller is designed to handle materials with thicknesses between 10 mm and 45 mm, making it ideal for heavy plates and thick metal sheets. This machine provides accurate leveling and flatness for thicker materials, which are prone to distortion during cutting and other processes.

• Laser-cut parts and plasma-cut parts often exhibit heat-induced distortions, making them difficult to handle in subsequent processes. The roller leveller removes these distortions by applying alternating bends, relieving internal stresses and ensuring the material stays flat.

• Punched parts also benefit from the precise leveling process, which corrects any shape irregularities caused by punching and ensures that they are ready for further use.

2. Wide Passage Widths: 400 mm to 3800 mm

The machine is equipped with multiple passage widths, which allow it to handle a broad range of part sizes. Available widths include 400 mm, 600 mm, 800 mm, 1000 mm, 1200 mm, 1400 mm, 1600 mm, 1800 mm, 2000 mm, 2200 mm, 2400 mm, 2600 mm, 2800 mm, 3000 mm, 3200 mm, 3400 mm, 3600 mm, and 3800 mm.

• Smaller widths are ideal for narrower parts, small plates, and sheet metal, making the machine versatile enough to handle both large industrial plates and smaller components.

• Wider passage widths are beneficial for large plates and heavy-duty applications, ensuring that large and thick metal sheets can be processed in one pass.

3. High Precision and Flatness

The primary function of the precision roller leveller is to ensure flatness and remove internal stresses from materials that have been subjected to thermal processes like laser cutting or plasma cutting. The leveler uses alternating bends within a controlled environment to achieve this result.

• CNC-controlled adjustments ensure precise leveling, allowing for adjustments based on material thickness and other specifications.

• The machine offers superior flatness that meets the highest industry standards, ensuring that the leveled metal parts are ready for further processing like welding, cutting, or assembly.

4. Stress Relief and Deformation Control

One of the significant challenges with laser-cut and plasma-cut parts is the internal stress created during the thermal cutting process. If not addressed, these stresses can cause parts to warp, twist, or become distorted. The precision roller leveller applies controlled pressure through alternating bending processes to relieve these stresses, ensuring uniformity across the material.

• The stress-relief process improves the structural integrity of the material and prevents deformation during later stages of manufacturing.

• The precision leveling process ensures that the metal parts maintain their dimensional accuracy, which is especially critical for parts used in industries that require high precision, such as aerospace and automotive manufacturing.

5. Efficiency and Speed

The precision roller leveller offers an efficient solution for leveling large quantities of metal parts in a short amount of time. The automated system eliminates the need for manual intervention, reducing labor costs and increasing throughput.

• The machine processes parts quickly, often achieving results in seconds as opposed to manual leveling, which can take significantly longer (from several minutes to hours depending on the complexity of the material and part size).

• The high-speed operation ensures that manufacturers can process large volumes of material with minimal downtime, making the leveling process both time-efficient and cost-effective.

6. Versatility for Different Materials

The precision roller leveller is designed to handle a variety of materials, including:

• Laser-cut and plasma-cut parts: The machine ensures these parts are flat, even after the heat-affected zones caused by cutting.

• Punched parts: These can often have irregular shapes and edges due to the punching process, and the roller leveller helps to correct these issues, ensuring uniform flatness.

• Metal sheets and plates: The machine is equally capable of leveling large sheets and heavy plates, which are typically more challenging to process due to their size and thickness.

This versatility makes the precision roller leveller an essential tool for manufacturers working in industries that require high flatness and stress relief for a wide range of materials, including carbon steel, stainless steel, aluminum, and other metals.

7. Automatic Control and Flexibility

The CNC control system allows for easy adjustments based on the material type and thickness, providing a flexible solution for different processing requirements.

• Servo motors ensure that each pass applies the right amount of pressure, regardless of the material’s size, thickness, or hardness.

• The system can automatically adjust to different thicknesses and material types, providing consistent results across a wide variety of applications.

8. Applications

The precision roller leveller is widely used in industries where metal parts need to be leveled for assembly, welding, or further processing. Some of the key applications include:

• Automotive Manufacturing: Flattening and stress-relieving metal components used in vehicle frames, body panels, and chassis.

• Aerospace: Processing thick metal plates and parts used in the construction of aircraft and spacecraft, where precision and flatness are critical.

• Heavy Equipment Manufacturing: Leveling large, thick metal plates used in machinery, heavy equipment, and structural components.

• Construction: Flattening large sheets of steel, aluminum, or other metals used in the construction of buildings, bridges, and infrastructure.

• Metal Fabrication: Preparing metal sheets and plates for further processes like welding, cutting, painting, and assembly.

9. Improved Productivity and Cost Efficiency

The precision roller leveller not only improves the quality of metal parts but also significantly increases productivity. By automating the leveling process, manufacturers can achieve high throughput with reduced manual labor and human error.

• The machine delivers consistent flatness and stress-relief in a much shorter time frame than traditional methods, allowing for faster production cycles.

• Reduced material waste and fewer defects mean lower overall production costs and higher profit margins for manufacturers.

The Precision Roller Leveller for laser-cut, plasma-cut, and punched parts is a powerful and versatile tool designed to ensure flatness, stress-relief, and dimensional accuracy in metal parts and plates with thicknesses from 10 mm to 45 mm. With passage widths ranging from 400 mm to 3800 mm, it is adaptable to a wide range of part sizes, from small sheets to large industrial plates.

By providing high precision, consistent results, and improved efficiency, this machine is ideal for metal manufacturers who require high-quality flatness and stress-free metal parts for further processing or assembly. It is a crucial investment for industries such as automotive, aerospace, construction, and heavy equipment manufacturing, where flatness and stress relief are vital for part performance and quality.