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MSP-1000
The MSP Series Grinding and Deburring Machines are designed to meet a wide range of customer needs, particularly in industries requiring high-quality edge rounding, surface finishing, and burr removal. The MSP machines are especially suitable for processing laser-cut and punched parts, and they excel in deburring small thin sheet metal parts.
Versatility in Material Processing: The MSP series is ideal for working with various materials, including steel, stainless steel, aluminum, and non-ferrous metals. It ensures high-quality processing of both small and large parts, making it a flexible solution for diverse production environments.
Edge Rounding and Surface Finishing: The machine provides consistent and accurate results for edge rounding and surface sanding, capable of rounding edges up to a 2 mm radius. This ensures smooth, safe, and high-quality finishes, critical in industries like automotive, electronics, and manufacturing.
Efficient Deburring: With multiple round brushes, the MSP series enables directionless finishing, which guarantees uniform deburring across edges and surfaces. This helps eliminate burrs and oxide layers while ensuring an even finish on one side.
Simultaneous Processing of Different Material Thicknesses: Thanks to E-units (electrically adjustable processing units), the MSP can simultaneously process various material thicknesses, allowing for faster and more efficient operations.
Advanced Control and Ergonomics: The machine features an intuitive high-end control panel, making it easy to operate, even for complex tasks. Additionally, the stationary machine table maintains a constant height, ensuring ergonomic operations for operators and reducing strain during use.
Automation Integration: The MSP machines can be seamlessly integrated into production lines and automated systems, optimizing workflows and enhancing production efficiency.
Compact and Space-Saving Design: The design of the MSP series is space-efficient, requiring 30% less installation space, which is particularly beneficial in facilities with limited floor area.
Consistent Processing Across the Full Working Width: The rotary heads of the MSP are designed to ensure even results across the entire working width, offering reliable and repeatable performance.
Tool Flexibility: The machine can be equipped with a wide range of tools for different processing tasks, ensuring maximum flexibility. The fast tool-changing system minimizes downtime and keeps setup times to a minimum.
Efficient and Flexible Operations: The processing units can be turned on and off individually, allowing for energy-efficient operation tailored to specific processing needs.
Program Memory for Consistency: The MSP machine comes with program memory that stores machine settings for different parts, ensuring consistent and reproducible results every time the machine is used.
Easy Maintenance and Access: The machine is designed for easy cleaning and maintenance, with optimal accessibility for operators. A window in the machine doors also allows users to monitor the processing in real-time.
Wide Range of Applications: The MSP series can efficiently process small parts (as small as 50 x 50 mm), regardless of their geometry. This makes the machine perfect for industries requiring precise processing of intricate parts, such as medical devices, electronics, or automotive components.
Automation Options: The machine offers various automation and integration options, making it suitable for industries aiming to incorporate it into their automated production lines.
Superior Results for Thin Sheets: The MSP series excels at deburring and finishing thin sheet metals, offering reliable results even for delicate parts that require fine-edge processing.
| Parameter | Specification |
|---|---|
| Working Width | ≤ 1000 mm |
| Processing Thickness | 0.5 ~ 80 mm |
| Minimum Processing Size | 50 mm × 50 mm |
| Machine Power | 36.5 kW |
| Sand Belt Size | Φ 1910 mm × 1050 mm |
| Sand Rolling Brush Size | Φ 300 mm × 300 mm |
| Delivery Speed | 0.5 ~ 6 m/min (adjustable by frequency) |
| Sand Belt Line Speed | 12 m/s |
| Rolling Brush Rotation Speed | 500 ~ 1400 r/min (adjustable frequency) |
| Rolling Brush Revolution Speed | 1 ~ 15 r/min (adjustable by frequency) |
| Number of Roller-Brush Planetary Revolution Shaft Heads | 1 |
| Number of Rolling-Brush Planetary Rotation Shaft Heads | 6 |
| Machined Thickness Servo Adjustment Precision | 0.01 mm |
| Rolling Brush Compensation Servo Adjustment Precision | 0.01 mm |
| Grinding Consumables | Sand belt + rolling brush |
| Dust Air Volume | 5000 m³/h |
| Unit Dimensions | Length 3050 mm × Width 2150 mm × Height 2150 mm |
| Machine Weight | Approximately 3 tons |
Deburring: This refers to the process of removing unwanted burrs, sharp edges, or fragments that result from manufacturing processes like cutting, stamping, or machining. Burrs can be left on metal parts after they are processed, and deburring helps to smooth out these rough edges for safety, functionality, and appearance.
Edge Breaking: Edge breaking is the process of rounding off sharp, square edges of a part. It is often done to remove any sharp corners that could cause injury, damage, or issues during assembly. Edge breaking can also improve the part's appearance and increase the lifespan of both the part and tools that come into contact with it.
Edge Rounding: Edge rounding refers to the process of creating a smooth, rounded edge on a part, often to improve safety and aesthetics. It can be done to eliminate sharp angles or to prepare the edge for further processes such as coating or assembly. The radius of the rounded edge can vary based on the requirements of the part.
Edge Rounding up to 2 mm Radius: This is a specific type of edge rounding where the edge is rounded to a radius of up to 2 mm. It ensures that the part's edges are smoothly rounded, which can be important for both safety and aesthetic purposes, as well as for making the part more suitable for further processing or assembly.
Finishing: Finishing refers to the final processing steps that are performed on a part to achieve the desired surface quality and appearance. This can include processes like polishing, sanding, or brushing to remove surface imperfections, smooth rough surfaces, or enhance the part's finish. It is typically the last step in manufacturing before the part is ready for use or further assembly.
Heavy Slag Removal: Heavy slag removal involves removing thicker, tougher layers of material (slag) that form on metal surfaces during processes such as welding or plasma cutting. Slag can negatively affect the surface finish and mechanical properties of the material, so it needs to be effectively removed to ensure clean surfaces for further processing or use.
Laser Oxide Removal: Laser oxide removal is a technique used to remove oxide layers or contamination on metal surfaces, typically after processes like laser cutting. A laser is used to precisely remove these oxide layers without damaging the underlying material. This process is important for cleaning metal surfaces to ensure proper adhesion of coatings, paints, or other treatments.
Deburring Machines for Steel, Stainless Steel, Aluminum, and Small Thin Sheet Metal Parts
Deburring machines are essential tools in metalworking industries for cleaning and finishing metal parts, especially after cutting, stamping, or laser processing. These machines remove burrs, sharp edges, and imperfections from metal parts, improving both the safety and aesthetic quality of the products.
When it comes to processing steel, stainless steel, aluminum, and small thin sheet metal parts, deburring machines are designed to meet the specific needs of these materials while delivering high-quality results.
Versatile Material Processing:
Deburring machines can handle a wide variety of materials, including steel, stainless steel, aluminum, and non-ferrous metals like copper or brass. Each material requires different deburring techniques, and these machines are equipped to adapt to those requirements.
Edge Rounding:
One of the main features of these machines is the ability to perform edge rounding. This ensures that sharp edges are smoothed, reducing the risk of injury during handling. The machines can round edges with a radius of up to 2 mm, depending on the material thickness and the machine setup.
Simultaneous Processing:
Many advanced deburring machines can process both sides of a part at once. This reduces handling time and improves productivity, especially for parts like small thin sheet metals that may be difficult to handle individually. Machines with multiple heads or rotating brushes are ideal for simultaneous processing.
High-Precision Deburring:
Machines designed for small thin sheet metal parts can achieve precision deburring without distorting or damaging delicate parts. This precision is especially important in industries like electronics, medical device manufacturing, and automotive, where even small imperfections can affect product quality.
Dry Operation:
Most modern deburring machines operate dry, which eliminates the need for water or chemicals in the process. This not only makes the process cleaner but also helps save on operational costs related to coolant or water disposal.
Efficient Surface Finishing:
In addition to deburring, these machines provide surface finishing capabilities, which improve the appearance and smoothness of the metal surface. This is important for components that need to meet high aesthetic standards or require specific surface treatments to be used in later manufacturing stages.
Compact Design:
Many deburring machines for small parts are designed to be compact and space-efficient, making them suitable for environments where floor space is limited. This is particularly beneficial in industries where there is a high volume of small parts but limited space for large machinery.
Ergonomic and Easy to Operate:
The latest deburring machines come with user-friendly controls and ergonomic designs that make operation more comfortable. Many models feature touch-screen interfaces and programmable settings for different part sizes and materials, which allow for faster setup times and consistency.
Automation and Integration:
Deburring machines can be integrated into production lines for automated deburring and mass production. Automated options like robotic handling or conveyor systems ensure that parts are processed in high volumes without the need for constant operator intervention.
Cost and Time Savings:
By removing burrs and imperfections in a single pass, deburring machines can save significant amounts of time compared to manual methods. They also help reduce the costs associated with rework and post-processing of parts, improving overall production efficiency.
Laser-Cut Parts: Deburring machines are ideal for removing the oxide layer and burrs from laser-cut stainless steel, aluminum, or steel parts. These machines ensure that the parts are clean and have smooth edges, ready for further assembly or coating.
Stamped Parts: Parts produced through stamping often have burrs along the edges. Deburring machines are designed to handle these parts, offering precision edge rounding and cleaning for a smooth, burr-free finish.
Small Thin Sheet Metal Parts: Thin sheet metal parts often require careful handling during deburring to avoid warping or damage. Deburring machines with fine-tuned controls and gentle abrasives are ideal for these delicate materials.
Aerospace and Automotive Industries: Both industries require high-quality metal parts that must meet strict safety and aesthetic standards. Deburring machines ensure that parts meet these requirements with precision and speed.
Electronics and Medical Devices: Small and intricate parts used in electronics and medical devices also benefit from the precision and flexibility of deburring machines. These machines help ensure that parts are not only burr-free but also smooth, which is crucial for their functionality and appearance.
The MSP Series Grinding and Deburring Machines are designed to meet a wide range of customer needs, particularly in industries requiring high-quality edge rounding, surface finishing, and burr removal. The MSP machines are especially suitable for processing laser-cut and punched parts, and they excel in deburring small thin sheet metal parts.
Versatility in Material Processing: The MSP series is ideal for working with various materials, including steel, stainless steel, aluminum, and non-ferrous metals. It ensures high-quality processing of both small and large parts, making it a flexible solution for diverse production environments.
Edge Rounding and Surface Finishing: The machine provides consistent and accurate results for edge rounding and surface sanding, capable of rounding edges up to a 2 mm radius. This ensures smooth, safe, and high-quality finishes, critical in industries like automotive, electronics, and manufacturing.
Efficient Deburring: With multiple round brushes, the MSP series enables directionless finishing, which guarantees uniform deburring across edges and surfaces. This helps eliminate burrs and oxide layers while ensuring an even finish on one side.
Simultaneous Processing of Different Material Thicknesses: Thanks to E-units (electrically adjustable processing units), the MSP can simultaneously process various material thicknesses, allowing for faster and more efficient operations.
Advanced Control and Ergonomics: The machine features an intuitive high-end control panel, making it easy to operate, even for complex tasks. Additionally, the stationary machine table maintains a constant height, ensuring ergonomic operations for operators and reducing strain during use.
Automation Integration: The MSP machines can be seamlessly integrated into production lines and automated systems, optimizing workflows and enhancing production efficiency.
Compact and Space-Saving Design: The design of the MSP series is space-efficient, requiring 30% less installation space, which is particularly beneficial in facilities with limited floor area.
Consistent Processing Across the Full Working Width: The rotary heads of the MSP are designed to ensure even results across the entire working width, offering reliable and repeatable performance.
Tool Flexibility: The machine can be equipped with a wide range of tools for different processing tasks, ensuring maximum flexibility. The fast tool-changing system minimizes downtime and keeps setup times to a minimum.
Efficient and Flexible Operations: The processing units can be turned on and off individually, allowing for energy-efficient operation tailored to specific processing needs.
Program Memory for Consistency: The MSP machine comes with program memory that stores machine settings for different parts, ensuring consistent and reproducible results every time the machine is used.
Easy Maintenance and Access: The machine is designed for easy cleaning and maintenance, with optimal accessibility for operators. A window in the machine doors also allows users to monitor the processing in real-time.
Wide Range of Applications: The MSP series can efficiently process small parts (as small as 50 x 50 mm), regardless of their geometry. This makes the machine perfect for industries requiring precise processing of intricate parts, such as medical devices, electronics, or automotive components.
Automation Options: The machine offers various automation and integration options, making it suitable for industries aiming to incorporate it into their automated production lines.
Superior Results for Thin Sheets: The MSP series excels at deburring and finishing thin sheet metals, offering reliable results even for delicate parts that require fine-edge processing.
| Parameter | Specification |
|---|---|
| Working Width | ≤ 1000 mm |
| Processing Thickness | 0.5 ~ 80 mm |
| Minimum Processing Size | 50 mm × 50 mm |
| Machine Power | 36.5 kW |
| Sand Belt Size | Φ 1910 mm × 1050 mm |
| Sand Rolling Brush Size | Φ 300 mm × 300 mm |
| Delivery Speed | 0.5 ~ 6 m/min (adjustable by frequency) |
| Sand Belt Line Speed | 12 m/s |
| Rolling Brush Rotation Speed | 500 ~ 1400 r/min (adjustable frequency) |
| Rolling Brush Revolution Speed | 1 ~ 15 r/min (adjustable by frequency) |
| Number of Roller-Brush Planetary Revolution Shaft Heads | 1 |
| Number of Rolling-Brush Planetary Rotation Shaft Heads | 6 |
| Machined Thickness Servo Adjustment Precision | 0.01 mm |
| Rolling Brush Compensation Servo Adjustment Precision | 0.01 mm |
| Grinding Consumables | Sand belt + rolling brush |
| Dust Air Volume | 5000 m³/h |
| Unit Dimensions | Length 3050 mm × Width 2150 mm × Height 2150 mm |
| Machine Weight | Approximately 3 tons |
Deburring: This refers to the process of removing unwanted burrs, sharp edges, or fragments that result from manufacturing processes like cutting, stamping, or machining. Burrs can be left on metal parts after they are processed, and deburring helps to smooth out these rough edges for safety, functionality, and appearance.
Edge Breaking: Edge breaking is the process of rounding off sharp, square edges of a part. It is often done to remove any sharp corners that could cause injury, damage, or issues during assembly. Edge breaking can also improve the part's appearance and increase the lifespan of both the part and tools that come into contact with it.
Edge Rounding: Edge rounding refers to the process of creating a smooth, rounded edge on a part, often to improve safety and aesthetics. It can be done to eliminate sharp angles or to prepare the edge for further processes such as coating or assembly. The radius of the rounded edge can vary based on the requirements of the part.
Edge Rounding up to 2 mm Radius: This is a specific type of edge rounding where the edge is rounded to a radius of up to 2 mm. It ensures that the part's edges are smoothly rounded, which can be important for both safety and aesthetic purposes, as well as for making the part more suitable for further processing or assembly.
Finishing: Finishing refers to the final processing steps that are performed on a part to achieve the desired surface quality and appearance. This can include processes like polishing, sanding, or brushing to remove surface imperfections, smooth rough surfaces, or enhance the part's finish. It is typically the last step in manufacturing before the part is ready for use or further assembly.
Heavy Slag Removal: Heavy slag removal involves removing thicker, tougher layers of material (slag) that form on metal surfaces during processes such as welding or plasma cutting. Slag can negatively affect the surface finish and mechanical properties of the material, so it needs to be effectively removed to ensure clean surfaces for further processing or use.
Laser Oxide Removal: Laser oxide removal is a technique used to remove oxide layers or contamination on metal surfaces, typically after processes like laser cutting. A laser is used to precisely remove these oxide layers without damaging the underlying material. This process is important for cleaning metal surfaces to ensure proper adhesion of coatings, paints, or other treatments.
Deburring Machines for Steel, Stainless Steel, Aluminum, and Small Thin Sheet Metal Parts
Deburring machines are essential tools in metalworking industries for cleaning and finishing metal parts, especially after cutting, stamping, or laser processing. These machines remove burrs, sharp edges, and imperfections from metal parts, improving both the safety and aesthetic quality of the products.
When it comes to processing steel, stainless steel, aluminum, and small thin sheet metal parts, deburring machines are designed to meet the specific needs of these materials while delivering high-quality results.
Versatile Material Processing:
Deburring machines can handle a wide variety of materials, including steel, stainless steel, aluminum, and non-ferrous metals like copper or brass. Each material requires different deburring techniques, and these machines are equipped to adapt to those requirements.
Edge Rounding:
One of the main features of these machines is the ability to perform edge rounding. This ensures that sharp edges are smoothed, reducing the risk of injury during handling. The machines can round edges with a radius of up to 2 mm, depending on the material thickness and the machine setup.
Simultaneous Processing:
Many advanced deburring machines can process both sides of a part at once. This reduces handling time and improves productivity, especially for parts like small thin sheet metals that may be difficult to handle individually. Machines with multiple heads or rotating brushes are ideal for simultaneous processing.
High-Precision Deburring:
Machines designed for small thin sheet metal parts can achieve precision deburring without distorting or damaging delicate parts. This precision is especially important in industries like electronics, medical device manufacturing, and automotive, where even small imperfections can affect product quality.
Dry Operation:
Most modern deburring machines operate dry, which eliminates the need for water or chemicals in the process. This not only makes the process cleaner but also helps save on operational costs related to coolant or water disposal.
Efficient Surface Finishing:
In addition to deburring, these machines provide surface finishing capabilities, which improve the appearance and smoothness of the metal surface. This is important for components that need to meet high aesthetic standards or require specific surface treatments to be used in later manufacturing stages.
Compact Design:
Many deburring machines for small parts are designed to be compact and space-efficient, making them suitable for environments where floor space is limited. This is particularly beneficial in industries where there is a high volume of small parts but limited space for large machinery.
Ergonomic and Easy to Operate:
The latest deburring machines come with user-friendly controls and ergonomic designs that make operation more comfortable. Many models feature touch-screen interfaces and programmable settings for different part sizes and materials, which allow for faster setup times and consistency.
Automation and Integration:
Deburring machines can be integrated into production lines for automated deburring and mass production. Automated options like robotic handling or conveyor systems ensure that parts are processed in high volumes without the need for constant operator intervention.
Cost and Time Savings:
By removing burrs and imperfections in a single pass, deburring machines can save significant amounts of time compared to manual methods. They also help reduce the costs associated with rework and post-processing of parts, improving overall production efficiency.
Laser-Cut Parts: Deburring machines are ideal for removing the oxide layer and burrs from laser-cut stainless steel, aluminum, or steel parts. These machines ensure that the parts are clean and have smooth edges, ready for further assembly or coating.
Stamped Parts: Parts produced through stamping often have burrs along the edges. Deburring machines are designed to handle these parts, offering precision edge rounding and cleaning for a smooth, burr-free finish.
Small Thin Sheet Metal Parts: Thin sheet metal parts often require careful handling during deburring to avoid warping or damage. Deburring machines with fine-tuned controls and gentle abrasives are ideal for these delicate materials.
Aerospace and Automotive Industries: Both industries require high-quality metal parts that must meet strict safety and aesthetic standards. Deburring machines ensure that parts meet these requirements with precision and speed.
Electronics and Medical Devices: Small and intricate parts used in electronics and medical devices also benefit from the precision and flexibility of deburring machines. These machines help ensure that parts are not only burr-free but also smooth, which is crucial for their functionality and appearance.
