7-meter 250mm Three-chuck Fiber Bevel Laser Tube Cutting Machine 3000W
Product Description
Fiber Bevel Laser Tube Cutting Machine 3000W GT25-7025C-3000W
Fiber Bevel Laser Tube Cutting Machine 3000W GT25-7025C-3000W
Machine Overview:
The GT25-7025C-3000W is a high-performance fiber laser tube cutting machine designed for cutting a variety of tube and pipe profiles with precision. It supports bevel cutting (V-groove, X-groove) and can efficiently handle materials such as carbon steel, stainless steel, aluminum, brass, copper, and other metals. This machine is equipped with a 3000W fiber laser, offering a robust and flexible solution for the processing of various pipe types including round, square, rectangular, elliptical, and special-shaped tubes.
Key Features:
Bevel Cutting Capability: The machine is specifically designed for bevel cuts (such as V-groove, X-groove, etc.), allowing for efficient processing of pipes with precise edge preparation.
Laser Power:
3000W Fiber Laser provides high cutting speeds and excellent quality cuts for both thin and thick pipes.
Material Compatibility:
Round Tubes: φ12 to φ250mm
Square Tubes: 12mm to 175mm
Rectangular Tubes: 200mm x 120mm (maximum size)
Special Shapes: Suitable for I-beams, C-channels, and other irregular tube profiles.
Cutting Thickness:
Supports cutting a wide range of thicknesses, particularly for carbon steel, stainless steel, aluminum, and copper.
Chuck Type:
Equipped with a 3-jaw chuck (QL-250), capable of clamping pipes up to 260kg, ensuring secure and stable support during the cutting process.
Technical Specifications:
Laser Source:
Brand: Chuangxin (Top Domestic Brand)
Output Power: 3000W
Cooling: Water-cooled system
Fiber Diameter: 50-100μm
Cutting Head:
Brand: OSPREY (Leading Brand)
Type: Bevel cutting head (supports oscillating cuts)
Focusing Distance: 150mm
Collimation Distance: 100mm
Frame & Bed:
Material: Welded steel tube frame, heat-treated for stress relief.
Length: 13.5 meters
Bed Design: High rigidity and stability, designed to support high-precision cutting.
Feed System:
First load: ≤ 60 seconds
Subsequent loads: ≤ 20 seconds
Automatic Feeding: Semi-automatic by default; optional full automatic loading and unloading systems available.
Loading Cycle Time:
Motion Control:
X/Y Axis Positioning: ±0.03mm/1000mm
Repeatability: ±0.03mm
U-Axis Rotation Accuracy: ≤ 5 arc-minutes
Max U-Axis Rotation Speed: 120 RPM
X/Y/Z/U Axes:
X-axis travel: 7000mm
Y-axis travel: 300mm
Z-axis travel: 450mm
U-axis: Unlimited rotation (for continuous cutting)
Axes Movement:
Accuracy:
Speed and Efficiency:
X-axis: 100m/min
Y-axis: 120m/min
Max Acceleration: 1.2G
Maximum Idle Speed:
Automatic Loading Length: 5750mm to 6200mm
Manual Loading Length: ≤7000mm
Optional Add-ons:
Dust Extraction System: Optional high-efficiency dust extraction unit to keep the workspace clean and improve cutting quality.
Voltage Stabilizer: Optional, recommended for environments with unstable power supply.
Applications:
Steel Structure Fabrication: Ideal for cutting steel pipes used in structural frameworks.
Aerospace: Suitable for cutting aerospace-grade materials with precise bevels.
Automotive: Used for producing automotive parts, especially in vehicle frame fabrication.
Agricultural & Garden Machinery: Perfect for processing tubes used in farming and gardening equipment.
Electric Vehicles (EVs): Tube cutting for electric bike and car frame components.
Smart Home Products: Cutting tubes used in smart home devices such as security frames, furniture, etc.
Advantages:
High Precision: Bevel cutting provides better edge preparation for welding, which enhances the final assembly quality.
Flexibility: Supports various tube shapes, sizes, and materials, making it versatile for multiple industries.
High Speed & Efficiency: With a powerful 3000W laser source, cutting speeds are significantly faster than traditional methods, saving time and increasing throughput.
Automation Capabilities: Semi-automatic or full automation options increase productivity and ease of operation.
Stable Performance: The strong bed frame, top-grade components, and advanced software ensure consistent and reliable performance.
Cutting Speed Example:
Carbon Steel:
1mm thickness: 7-10 m/min
2mm thickness: 5-7.5 m/min
12mm thickness: 0.9-1.2 m/min
Stainless Steel:
1mm thickness: 20-25 m/min
6mm thickness: 1.3-1.8 m/min
Aluminum:
1mm thickness: 20-25 m/min
6mm thickness: 1.3-1.8 m/min
Power and Utility Requirements:
Power Supply:
Three-phase, 380V ±5% AC (recommended minimum 60KVA for stable operation).
Adequate grounding required (≤3Ω).
Cooling:
Cooling Fluid: Distilled or deionized water (40L capacity).
Flow Rate: Minimum 10L/min.
Gaseous Requirements:
Oxygen: ≥99.6% purity for cutting carbon steel.
Nitrogen: ≥99.99% purity for stainless steel and other metals.
Compressed Air: Pressure ≥1.3MPa, filtered to remove water and oil.
Installation and Environment Requirements:
Temperature: 5°C to 30°C
Humidity: ≤70%
Foundation: Level surface, no excessive vibration. Adequate structural strength is necessary for installation.
Note: The machine should be installed in a well-ventilated area, free from dust and corrosive gases, and avoid electromagnetic interference from equipment like arc welders or discharge machines.
In Summary:
The GT25-7025C-3000W Fiber Laser Tube Cutting Machine offers an advanced solution for precision tube cutting with an emphasis on bevel cutting for various tube materials. With a 3000W fiber laser, automatic loading, and high-speed cutting capabilities, it is designed to meet the needs of industries such as steel fabrication, automotive, aerospace, and more. Its ability to handle multiple tube types, along with optional automation, ensures maximum productivity and quality in the cutting process.
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The 7-meter, 250mm Three-Jaw Chuck (QL-250) configuration for the GT25-7025C-3000W fiber laser tube cutting machine is designed to handle a wide range of tube sizes, ensuring secure clamping and precise cutting. Here’s a more detailed breakdown:
7-meter, 250mm Three-Jaw Chuck (QL-250) Features:
Chuck Size:
The chuck is QL-250, capable of gripping tubes up to 250mm in diameter and 260kg in weight per tube.
This allows the machine to handle a wide variety of tube sizes, from smaller tubes to larger, heavy-duty tubes.
Three-Jaw Chuck Design:
The three-jaw mechanism ensures that the tube is firmly held in place, preventing any movement during cutting, which is essential for maintaining cutting accuracy.
The air-powered (pneumatic) clamping system ensures quick and reliable tube gripping with minimal effort.
Maximum Tube Length:
The machine's bed length of 7 meters allows for the processing of longer tubes, making it suitable for industries that require cutting of long structural tubes, such as steel construction, aerospace, automotive, and more.
Material Compatibility:
The three-jaw chuck can securely clamp various materials including carbon steel, stainless steel, aluminum, copper, and brass—all common materials in industrial tube and pipe cutting.
Efficiency and Flexibility:
The chuck is designed to allow for quick loading and unloading of tubes, improving production efficiency.
Depending on the tube’s material, diameter, and weight, the machine can adjust its settings (such as feed speed, cutting power, etc.) to ensure optimized performance.
Applications:
Structural Steel and Construction: Ideal for cutting long steel tubes used in construction and steel frame manufacturing.
Automotive Industry: Perfect for handling vehicle frame tubes, chassis, and other tubular parts.
Aerospace: Suitable for aerospace tubing that requires precision cuts and bevels for welding.
Heavy Machinery: Works well for large tube cuts used in machinery frames, construction equipment, and agricultural machinery.
Furniture & Home Appliances: Can be used for cutting metal tubes used in smart home products, outdoor furniture, and other applications.
Key Benefits of the 7-meter, 250mm Three-Jaw Chuck:
High Stability: The chuck provides stable, firm holding of long tubes, reducing the risk of tube displacement during cutting.
Extended Range: The 7-meter bed allows the machine to cut longer tubes without additional repositioning.
Heavy Load Handling: Capable of holding tubes up to 260kg, making it suitable for heavy-duty industrial applications.
Reduced Cycle Time: Efficient clamping and feeding systems improve processing time, helping meet high production demands.