DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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FANUC Robotic Cell for Grinding And Deburring Polishing Satin Office Furniture Legs And Structures

FANUC Robotic Cell for Grinding And Deburring Polishing Satin Office Furniture Legs And Structures
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FANUC Robotic Cell for Grinding and Deburring, Polishing, Satin Finishing for Office Furniture Legs and Structures

The FANUC Robotic Cell for Grinding, Deburring, Polishing, and Satin Finishing is a highly versatile and efficient automated system designed for processing a wide range of metal parts, particularly those used in office furniture, such as legs, structures, and other components. This robotic cell is engineered to handle both aluminium and stainless steel materials, providing a high-quality surface finish for products such as handles for ovens, microwaves, fridges, and other home appliances. The integration of two grinding units and four satin units offers exceptional flexibility, enabling manufacturers to process parts with different geometries and finishing requirements with optimal efficiency.

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Key Features and Benefits:

1. Versatility for Multiple Industries

The FANUC Robotic Cell is designed to accommodate various applications across different industries, such as office furniture manufacturing, appliance manufacturing, and general metalworking. The system is ideal for processing products made of aluminium and stainless steel, ensuring that parts such as furniture legs, structural components, appliance handles, and more receive precise and uniform finishing. The flexibility of the system makes it suitable for both mass production and small-batch runs, allowing manufacturers to quickly switch between different product types without significant downtime.

2. Grinding, Deburring, Polishing, and Satin Finishing

The robotic cell offers a range of surface treatment processes, including:

  • Grinding: The system's two grinding units are designed for the efficient removal of rough edges, burrs, and imperfections from parts, ensuring a smooth, high-quality base surface for further finishing processes. This step is essential for creating parts that meet high aesthetic and functional standards.

  • Deburring: The robotic arms can handle deburring tasks with precision, ensuring that any sharp edges or unwanted material residues are completely removed. This is particularly important for parts used in applications such as furniture, where smooth edges and finishes are required for both safety and appearance.

  • Polishing: After grinding and deburring, the system's polishing units achieve a bright, smooth, and reflective surface, ideal for high-visibility applications where appearance matters. Polishing ensures that parts have an aesthetically pleasing shine and meet the required specifications for decorative elements.

  • Satin Finishing: The inclusion of four satin units allows the robotic cell to produce a matte finish on parts, a popular option for creating sophisticated, low-gloss surfaces. This feature is highly valuable for creating a consistent, professional finish on metal parts used in office furniture and home appliances.

3. Dual Palletizing System for Continuous Production

One of the standout features of this robotic cell is its dual palletizing system. This system allows for automatic loading and unloading of parts, significantly reducing manual intervention and ensuring that production runs smoothly without interruptions. The process includes:

  • Double Palletizer: The system utilizes a double palletizing system, which automatically loads parts onto the robot for processing and unloads finished parts onto a conveyor belt for further handling or packaging. This system ensures that there is no downtime between cycles, increasing overall throughput and operational efficiency.

  • Feeding Belt: A feeding belt is integrated into the system, capable of holding a specified number of parts for processing. The belt ensures that parts are fed into the robotic cell in an organized and efficient manner, reducing the chances of delays or errors.

  • Intermediate Manipulator: An intermediate manipulator is used for precise loading and unloading of parts from the conveyor belt to the robotic cell and vice versa. This ensures that the parts are correctly positioned for processing, improving the precision and consistency of the final result.

4. Flexible and Customizable Configurations

The FANUC Robotic Cell is designed with two grinding units and four satin units that can be configured to suit the specific needs of the production process. The flexibility of the system allows operators to:

  • Adjust the configuration of the grinding and satin units depending on the specific requirements of the parts being processed, such as the type of finish (satin, polished, or matte) or the shape of the part (flat, curved, or irregular).

  • Adapt the contact wheels and abrasives to suit the geometry and material of the part, ensuring optimal results regardless of the part's size, shape, or material composition.

  • Optimize the robot's programming for different geometries, ensuring that parts with varying shapes and features can be processed accurately without the need for manual adjustments.

5. Customized Human-Machine Interface (HMI)

The FANUC Robotic Cell comes equipped with a customized HMI software that allows operators to control and monitor the system efficiently. The HMI provides several benefits:

  • Real-Time Adjustments: Operators can make immediate adjustments to the production parameters, such as processing speed, pressure, and finishing levels, without interrupting the operation of the robotic cell.

  • Remote Assistance: The HMI allows for remote troubleshooting and support, ensuring that any issues can be addressed promptly, minimizing downtime and improving productivity.

  • Data Collection and Monitoring: The system continuously collects data on production parameters, allowing operators to track performance and adjust settings as needed to maintain consistent quality and throughput.

6. Offline Programming and Minimizing Downtime

To enhance productivity and reduce downtime, the system incorporates offline programming. This feature allows operators to program new tasks or adjust existing processes without interrupting ongoing production. By using offline programming software, manufacturers can ensure that the robot is always prepared for the next job, maximizing efficiency and minimizing delays.

7. Efficient and Cost-Effective Operation

The FANUC robotic cell is designed for maximum efficiency and cost-effectiveness. The system reduces the need for manual labor, increases throughput, and minimizes material waste. By automating the grinding, deburring, polishing, and satin finishing processes, manufacturers can lower their operating costs and improve the consistency of their products. Additionally, the system's high energy efficiency ensures that it operates with a low environmental impact.

Applications:

  • Office Furniture Manufacturing: The system is ideal for producing high-quality furniture legs, support structures, and other metal components used in office furniture. The robotic cell ensures a precise and uniform finish on all parts, giving furniture products a professional appearance.

  • Appliance Manufacturing: The system is also suitable for processing handles and other parts for home appliances like ovens, microwaves, and refrigerators. The combination of grinding, deburring, polishing, and satin finishing ensures that these components have a flawless and durable surface finish.

  • General Metalworking: In addition to office furniture and appliances, the system is versatile enough to process a wide range of other metal components for various industries, including automotive, consumer electronics, and industrial applications.

Conclusion:

The FANUC Robotic Cell for Grinding and Deburring, Polishing, Satin, and Brightening is an advanced solution for processing aluminium and stainless steel parts in a variety of industries, including office furniture manufacturing and appliance production. With dual palletizing, offline programming, and customizable configurations, the system offers outstanding flexibility and efficiency in producing high-quality components. Whether it's for furniture legs, appliance handles, or other metal parts, this robotic cell ensures consistent and flawless surface treatments, while optimizing production throughput and reducing operating costs. With the advanced capabilities of FANUC robotics, manufacturers can achieve superior quality and productivity in their surface finishing processes.

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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