DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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1600mm Deburring Machine for Sheet Metal Deburring with A Wide Belt And Edge Rounding with A Disc Brush

This equipment is a dry-type combination machine with one set of steel hammer disc brushes, one set of horizontal sanding belts, and one set of planetary roller brushes. It is primarily used for processing the edges, holes, and surface treatments of metal plates, such as removing slag, wire drawing, deburring, and polishing.
The machine can fully remove burrs produced during processes like drilling, stamping, shearing, laser cutting, plasma cutting, flame cutting, etc., in one pass.
Availability:
Quantity:
  • LSP-B1600

I. Main Processing Scope of the Equipment

  1. Processing Products: Stainless steel, carbon steel, aluminum sheets, copper plates, various non-ferrous metals, etc.

  2. Equipment Function:
    This equipment is a combination model with a sanding belt station and a disc brush station for horizontal swinging. It is primarily used to handle burr removal, slag removal from holes, and edge rounding for stamped, laser-cut, plasma-cut parts. It processes the edges and holes of workpieces, ensuring the edges are smoothly rounded, and improves the surface quality. The machine is designed for continuous, safe, and reliable processing, ensuring the workpieces reach perfect quality.

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II. Working Principle of the Equipment

The machine works as follows:

  1. Sanding Belt Station:
    The first step involves a high-speed sanding belt that removes large burrs and slag from the surface of the workpiece. This ensures that burrs, particles, and slag from cutting or punching are perfectly eliminated from the edges and holes.

  2. Disc Brush Station:
    The second step uses a set of 11 interlocking rotating disc brushes. These brushes provide a high-speed centrifugal action on the workpiece edges and holes, ensuring a uniform edge rounding effect. The brushes are designed to provide a clean and smooth finish, achieving a rounded edge (R-angle) without damaging the workpiece.

Each station operates independently and can be adjusted for specific tasks, ensuring flexibility in the machining process.

The conveying system uses a strong vacuum system to securely fix the workpieces. For workpieces over 50mm x 50mm (non-perforated), it can achieve through-feed processing without additional tooling. For special workpieces, fixtures can be used to secure the part during processing. The system is variable speed, using a frequency converter.

  1. Dust Extraction:
    The machine is equipped with a wet vacuum system to reduce safety hazards and effectively manage grinding dust. A high-pressure fan sucks the dust into a dust chamber, where water is used to settle the dust and filter it out, ensuring that clean air is released into the atmosphere. This promotes a safer and cleaner work environment while recovering metal powders for environmental sustainability.


III. Advantages of Using the Equipment

  1. Improved Production Efficiency: Continuous feeding allows for through-feed processing, meeting high-volume order demands.

  2. Improved Product Quality: The consistency of processed parts is excellent, and the surface finish far exceeds manual processing results.

  3. Cost Savings: The cost per unit area of processed workpieces is significantly lower than manual labor costs.

  4. Safety and Environmental Protection: The dust absorption system ensures safe operation, and the dust removal system improves the work environment, adhering to environmental protection standards.


IV. Main Technical Parameters of the Equipment

Parameter Value
Processing Width ≤1580mm
Processing Thickness 0.5 ~ 80mm
Minimum Processing Size 50mm × 50mm (non-perforated parts)
Total Machine Power 42.25KW
Disc Brush Size Φ162mm
Sanding Belt Size Φ2400mm × 1600mm
Conveying Speed 0.5 ~ 6m/min (frequency adjustable)
Sanding Belt Speed Approx. 18m/s
Processing Thickness Servo Adjustment Accuracy 0.01mm
Grinding Consumables Sanding Belt + Disc Brushes
Dust Air Flow 5000m³/h
Unit Dimensions Length 2900mm × Width 2500mm × Height 2400mm
Total Weight Approx. 5T

V. Equipment Configuration List

Item Specification/Model Quantity Function Brand
Main Motor for Disc Brushes 15KW 1 Disc brush rotation Shiyang
Motor for Disc Brush Swinging 1.5KW reduction motor 1 Disc brush horizontal swing Shiyang
Main Sanding Wheel Φ240mm × 1600mm 1 Sanding belt grinding L
Main Sanding Motor 22KW 1 Sanding belt power Shiyang
Rubber Conveyor Belt Width 1600mm 1 Material transportation Domestic
Conveyor Motor 3KW 1 Conveyor power Leipo
Conveyor Gearbox BKAZ87 1 Conveyor transmission Leipo
Table Lift Servo Motor 750W 1 Adjustment for processing thickness Weichuang
Conveyor Motor Inverter 3KW 1 Speed adjustment for conveyor Weichuang
High-Speed Bearings - 1 Set High-speed rotation NSK
Low-Voltage Electrical Equipment - 1 Set Electrical control Chint
Control System PLC 1 Set Machine control Weichuang
Touchscreen 7 inch 1 Machine control Weichuang

VI. Key Features for Deburring and Edge Rounding

  • Deburring with Wide Belt: Specially designed sanding belt for efficient burr removal from punched and laser-cut parts.

  • Edge Rounding with Disc Brushes: Ensures even rounding of edges to remove sharp points, achieving a smooth, rounded finish. The disc brush station processes edges and holes for uniform rounding.

  • Flexible Processing for Small Parts: Suitable for processing small sheet metal parts after laser cutting and punching with a working width of up to 1600mm.

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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