3000W Three-chuck Tube Fiber Laser Cutting Machine for 250mm Round Tubes

G25-7025C (Three-Chuck Standard Type - Side-Mount) Laser Tube Cutting Machine (3000W):

Main Parameters and Application Range:

• Laser Power: 3000W

• Compatible Tube Types: Round tubes, square tubes, rectangular tubes, oval tubes, waist-shaped tubes, I-beams, channel steels, angle steels, and other special-shaped tubes.

• Tube Sizes:

• Round tube diameter: φ12~250mm

• Square tube: 12~175mm

• Rectangular tube: Maximum 200×120mm

• Industries of Application: Steel structures, aerospace, automotive manufacturing, garden machinery, agricultural machinery, fitness equipment, smart home products, electric vehicles/bicycles, escalator shelves, and other industries related to tube processing.

Key Components Configuration:

1. Fiber Laser: Chuangxin 3000W (Top-tier domestic brand)

2. Cutting Head: Osprey 3000W (Top-tier domestic brand)

3. Gear and Rack: YYC/APEX, Taiwan, M2-6 grade

4. Reducer: MOTOREDUCER, France, 110-090

5. Linear Guide: Hiwin/AIRTAC, Taiwan, CGH35

6. Motor: Inovance/(Yaskawa optional), High-performance motor, 4000rpm max bus type

7. Dust Extraction System: Dust fan (optional), domestic top-tier brand

8. Water Cooler: Hanli, domestic top-tier brand

9. Voltage Stabilizer: 60KVA (optional), China

10. Electrical Components: Schneider, France (assembled in China)

11. Pneumatic Components: AIRTAC, Taiwan (assembled in China)

Mechanical Structure and Motion Control:

• Bed: Welded pipe structure with heat treatment for stress relief, length 13.5 meters, ensuring high rigidity and stability for precise operation.

• Chuck: QL-250 Pneumatic chuck with continuous air supply, max weight capacity 260kg.

• Auxiliary Loading and Servo Floating Support Frame: 4 supports, each bearing up to 260kg.

• Automatic Loading System: Includes 3 conveyors that can store up to 5 pipes for continuous automatic feeding.

Software and Control System:

• Operating System: Shanghai BaiChu, bus system

• Cutting Software: Three-dimensional tube cutting software by Shanghai BaiChu

Other Features:

• Operation Position: Left-hand operation, standard configuration

• Packaging and Transport: Standard packaging

• Electrical Supply: Industrial power 380±5V; users may need to add a voltage stabilizer depending on the specific conditions.

Component Technical Parameters:

• Laser Output Power: 3000W

• Fiber Diameter: 50-100μm

• Cooling: Water-cooled

• Cutting Materials: Carbon steel, stainless steel, aluminum alloy, copper, brass, etc.

• Bed Structure: Welded pipe structure, 13.5m length

• Chuck Model: QL250 Pneumatic Chuck

• Focus Distance: 150mm

• Auxiliary Gas Pressure: ≤3Mpa

• Water Cooling:

• Cooling medium: Distilled or deionized water

• Temperature setting: 30°C/20°C (adjustable)

• Water temperature adjustment accuracy: ±0.1ºC

• Water pump flow: 10L/min, Head: 20m

Machine Technical Parameters:

• Device Series: Medium platform, 250 series

• Dimensions (mm): Length: 14,000mm, Width: 3,200mm, Height: 2,800mm

• Total Weight: 9.5 tons

• Power Consumption: 35-45KW

• Operating Temperature: 0-40°C

Processing Range:

• Processing Stroke:

• Round tube: φ12-248mm (Chuck internal diameter: φ252mm)

• Square tube: 12-175mm

• Rectangular tube: Maximum 200×120mm

• Cutting Gap Width: 0.1-0.2mm

• Axis Stroke:

• X/Y/Z/U Axis: 7000/300/450/Infinite rotation

• Accuracy:

• X/Y Axis Positioning Accuracy: ±0.03mm/1000mm

• X/Y Axis Repeated Positioning Accuracy: ±0.03mm

• U-axis Repeated Positioning Accuracy: ≤5 arc minutes

• U-axis Max Rotation Speed: 120 RPM

• Speed & Acceleration:

• X/Y Axis Max Acceleration: 1.2G

• X Axis Max Running Speed: 100m/min

• Y Axis Max Running Speed: 120m/min

Loading and Unloading Parameters:

• Automatic Feeding Length: 5750~6200mm

• Manual Feeding Length: ≤7000mm

• Cycle Time:

• First load: ≤60 seconds

• Subsequent loads: ≤20 seconds

• Max Load:

• Manual Feeding: 260kg per pipe

• Automatic Feeding: 200kg per pipe

• Discharge Length: 0mm (minimal scrap)

• Max Discharge Length: Standard 4000mm (up to 6000mm)

Key Structural Features:

1. Bed: Built from welded pipe, ensuring high rigidity and stability, with heat treatment for internal stress elimination.

2. Beam and Axis System:

• The beam is treated for internal stress relief to ensure laser head motion stability.

• The Z-axis controls the vertical movement of the laser head, driven by a servo motor and linear module for reliable movement.

Electrical Control System:

• Control System: High-performance Shanghai BaiChu system based on Windows PC, offering fast interpolation, easy operation, and quick adjustments. The system supports:

• Real-time bus-based operation.

• High-speed corner cutting.

• Supports piercing, progressive piercing, and pre-piercing processes.

• Unique one-click calibration for square tubes.

• Automatic compensation for cut gap.

Low-Voltage Electrical System:

• Located in the electrical control cabinet, comprising power supply, relays, circuit breakers, and servo driver systems.

Cutting Speed Parameters (3000W Laser):

• Carbon Steel Cutting:

• 1mm thickness: 7-10 m/min, with oxygen/air assist

• 10mm thickness: 1.4-1.7 m/min, with oxygen assist

• Stainless Steel Cutting:

• 1mm thickness: 20-25 m/min, with nitrogen/air assist

• 10mm thickness: 2.3-3.0 m/min, with nitrogen assist

• Aluminum Alloy Cutting:

• 1mm thickness: 20-25 m/min, with nitrogen/air assist

• 10mm thickness: 1.5-2.3 m/min, with nitrogen assist

• Brass Cutting:

• 1mm thickness: 22-26 m/min, with nitrogen

• 10mm thickness: 1-1.5 m/min

• Copper Cutting:

• 1mm thickness: 20-25 m/min, with oxygen

• 10mm thickness: 0.7-1.2 m/min

Power, Cooling, and Gas Requirements:

• Electrical: 380V±2%, Three-phase, 60KVA minimum

• Cooling: Distilled or deionized water, 40L

• Gas:

• Oxygen: Purity ≥99.6%, Pressure 1MPa, Flow ≥1m³/min

• Nitrogen: Purity ≥99.99%, Pressure 2.5MPa, Flow ≥2.5m³/min

• Compressed Air: Pressure ≥1.3MPa, Flow ≥1.8m³/min

Installation Environment:

• Temperature: 5-30°C

• Humidity: <70%

• Floor Requirements:

• Ensure a level surface with no strong vibrations.

• Grounding resistance ≤3Ω.

• The foundation must be strong enough to prevent settlement.