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MSP-M800
A grinding and deburring machine for surface finish and sheet metal deburring is an essential tool in modern manufacturing processes, especially for industries like automotive, aerospace, and metalworking, where high-quality finishes and precision are critical. These machines are designed to efficiently remove burrs, smooth edges, and provide an optimal surface finish for metal parts, often made of steel, stainless steel, aluminum, and other non-ferrous metals.
Surface Finish
Fine Surface Finishing: These machines provide consistent surface finishes, ranging from rough to smooth, depending on the application. The grinding and deburring process can eliminate scratches, oxidation, and other surface imperfections, leaving the metal with a clean, polished look.
Uniformity: Advanced machines ensure a uniform finish across the entire part, even when processing large or complex geometries, ensuring high-quality results for every part in the batch.
Polishing and Satin Finishes: Beyond deburring, these machines can achieve polished or satin finishes, suitable for aesthetic and functional purposes, especially in industries where visual appearance is important.
Deburring and Edge Rounding
Deburring: Grinding and deburring machines efficiently remove burrs from cut, stamped, or laser-cut parts, preventing sharp edges that can cause safety hazards or interfere with further processing steps. The machines can remove burrs from the edges, inner holes, and other critical areas of the part.
Edge Rounding: These machines can round edges up to a radius of 2 mm or more, improving safety and making the part more suitable for assembly. Edge rounding also improves the part’s aesthetic appeal and functionality.
Precision Grinding
Consistent Results: The machine allows for precise control over grinding parameters such as speed, pressure, and belt tension, ensuring high accuracy and repeatability of the grinding and deburring process.
Multiple Tooling Options: Grinding belts, brushes, and discs can be used interchangeably depending on the required finish, part geometry, and material type. Abrasive belts are especially effective for rough grinding and deburring, while brushes provide fine edge rounding and smooth finishing.
Processing Flexibility
Multi-Functionality: These machines are capable of processing a wide variety of sheet metals, including thin and thick parts (usually up to 100 mm in thickness). They can be used for both dry grinding and deburring, reducing the need for additional steps like cleaning or lubrication.
Automatic Settings: Many modern machines feature programmable settings, which enable users to adjust parameters such as feed speed, grinding pressure, and material thickness for optimal results.
High Productivity and Efficiency
Faster Processing: With a combination of multiple working units (e.g., abrasive belts, rotary brushes, and polishing heads), these machines can process both sides of a part simultaneously, which significantly reduces cycle time.
Space Efficiency: Some machines are designed with a compact structure, reducing the floor space needed for operation, which is ideal for factories with limited space or those that require frequent line integration.
Ease of Use and Maintenance
Intuitive Controls: Operators can easily adjust the machine settings via a touchscreen interface or control panel, which simplifies operation and reduces the risk of human error.
Quick Tool Changes: Machines with fast tool-changing systems allow operators to swap out grinding belts or brushes in minutes, improving overall uptime and reducing setup times.
Minimal Maintenance: Machines are designed with easy access to key components for maintenance and cleaning, ensuring long-term reliability and reduced downtime.
Dust and Noise Reduction
Dust Collection Systems: These machines are equipped with integrated dust extraction systems that minimize the release of harmful particles into the air, creating a cleaner and safer working environment.
Low Noise: Advanced machines are designed to operate at lower noise levels, which helps improve worker comfort and reduces the need for hearing protection in noisy environments.
Parameters of the equipment
| Parameter | Specification |
|---|---|
| Maximum Processing Width | ≤780mm |
| Processing Thickness | 0.5–80mm |
| Minimum Part Size | 50mm × 50mm |
| Total Power | 22KW |
| Sanding Roller Brush Size | Φ300mm × 300mm |
| Conveyor Speed | 0.5–6m/min (Variable Frequency Adjustable) |
| Roller Brush Speed | 8–26m/s (Variable Frequency Adjustable) |
| Planetary Rotation Speed | 1–15r/min (Variable Frequency Adjustable) |
| Planetary Rotation Axle Heads | 1 |
| Planetary Self-Rotation Axle Heads | 4 |
| Material Thickness Servo Adjustment Precision | 0.01mm |
| Grinding Consumables | Roller Brush |
| Dust Extraction Air Volume | 3000m³/h |
| Dimensions (L × W × H) | 2350mm × 1750mm × 2150mm |
| Weight | Approx. 1.6T |
A grinding and deburring machine for surface finish and sheet metal deburring is an essential tool in modern manufacturing processes, especially for industries like automotive, aerospace, and metalworking, where high-quality finishes and precision are critical. These machines are designed to efficiently remove burrs, smooth edges, and provide an optimal surface finish for metal parts, often made of steel, stainless steel, aluminum, and other non-ferrous metals.
Surface Finish
Fine Surface Finishing: These machines provide consistent surface finishes, ranging from rough to smooth, depending on the application. The grinding and deburring process can eliminate scratches, oxidation, and other surface imperfections, leaving the metal with a clean, polished look.
Uniformity: Advanced machines ensure a uniform finish across the entire part, even when processing large or complex geometries, ensuring high-quality results for every part in the batch.
Polishing and Satin Finishes: Beyond deburring, these machines can achieve polished or satin finishes, suitable for aesthetic and functional purposes, especially in industries where visual appearance is important.
Deburring and Edge Rounding
Deburring: Grinding and deburring machines efficiently remove burrs from cut, stamped, or laser-cut parts, preventing sharp edges that can cause safety hazards or interfere with further processing steps. The machines can remove burrs from the edges, inner holes, and other critical areas of the part.
Edge Rounding: These machines can round edges up to a radius of 2 mm or more, improving safety and making the part more suitable for assembly. Edge rounding also improves the part’s aesthetic appeal and functionality.
Precision Grinding
Consistent Results: The machine allows for precise control over grinding parameters such as speed, pressure, and belt tension, ensuring high accuracy and repeatability of the grinding and deburring process.
Multiple Tooling Options: Grinding belts, brushes, and discs can be used interchangeably depending on the required finish, part geometry, and material type. Abrasive belts are especially effective for rough grinding and deburring, while brushes provide fine edge rounding and smooth finishing.
Processing Flexibility
Multi-Functionality: These machines are capable of processing a wide variety of sheet metals, including thin and thick parts (usually up to 100 mm in thickness). They can be used for both dry grinding and deburring, reducing the need for additional steps like cleaning or lubrication.
Automatic Settings: Many modern machines feature programmable settings, which enable users to adjust parameters such as feed speed, grinding pressure, and material thickness for optimal results.
High Productivity and Efficiency
Faster Processing: With a combination of multiple working units (e.g., abrasive belts, rotary brushes, and polishing heads), these machines can process both sides of a part simultaneously, which significantly reduces cycle time.
Space Efficiency: Some machines are designed with a compact structure, reducing the floor space needed for operation, which is ideal for factories with limited space or those that require frequent line integration.
Ease of Use and Maintenance
Intuitive Controls: Operators can easily adjust the machine settings via a touchscreen interface or control panel, which simplifies operation and reduces the risk of human error.
Quick Tool Changes: Machines with fast tool-changing systems allow operators to swap out grinding belts or brushes in minutes, improving overall uptime and reducing setup times.
Minimal Maintenance: Machines are designed with easy access to key components for maintenance and cleaning, ensuring long-term reliability and reduced downtime.
Dust and Noise Reduction
Dust Collection Systems: These machines are equipped with integrated dust extraction systems that minimize the release of harmful particles into the air, creating a cleaner and safer working environment.
Low Noise: Advanced machines are designed to operate at lower noise levels, which helps improve worker comfort and reduces the need for hearing protection in noisy environments.
Parameters of the equipment
| Parameter | Specification |
|---|---|
| Maximum Processing Width | ≤780mm |
| Processing Thickness | 0.5–80mm |
| Minimum Part Size | 50mm × 50mm |
| Total Power | 22KW |
| Sanding Roller Brush Size | Φ300mm × 300mm |
| Conveyor Speed | 0.5–6m/min (Variable Frequency Adjustable) |
| Roller Brush Speed | 8–26m/s (Variable Frequency Adjustable) |
| Planetary Rotation Speed | 1–15r/min (Variable Frequency Adjustable) |
| Planetary Rotation Axle Heads | 1 |
| Planetary Self-Rotation Axle Heads | 4 |
| Material Thickness Servo Adjustment Precision | 0.01mm |
| Grinding Consumables | Roller Brush |
| Dust Extraction Air Volume | 3000m³/h |
| Dimensions (L × W × H) | 2350mm × 1750mm × 2150mm |
| Weight | Approx. 1.6T |
