 |
| Quantity: | |
|---|---|
LSB-F2000
The mechanical chipping off of slag using the slag hammer is a revolutionary process designed to save costly machining operations. This method is particularly effective for the removal of slag from both sides of plate material parts. In traditional methods, after plasma or oxy-fuel cutting, slag remnants can be difficult and expensive to remove. With mechanical slag removal, such as the slag hammer system, these residues are efficiently and economically cleared, significantly reducing the need for further grinding and polishing operations.
The grinding and deburring machine specifically developed for mechanical slag removal works by using the slag hammer to knock off slag particles from the material's surface. This process not only removes slag but also prepares the workpieces for subsequent finishing processes. The slag hammer's action is precise, ensuring that the material’s integrity is maintained while effectively cleaning the surface.
Cost Reduction in Machining:By removing slag mechanically, companies can reduce or eliminate the need for expensive secondary operations like grinding or polishing, saving on both time and labor costs. Slag hammer systems prevent the need for additional expensive abrasives or specialized grinding wheels, which typically wear out quickly.
Time Efficiency:Mechanical slag removal is faster compared to traditional grinding methods. Since the slag hammer can handle both sides of the plate material in one pass, it saves a considerable amount of time during the machining process.
No Heat Input:The cool grinding feature that accompanies mechanical slag removal ensures that no heat is introduced into the workpieces. This eliminates the risk of heat-related damage, such as warping, oxidation, or thermal deformation of the materials.
High-Quality Results:The process leaves parts with clean, slag-free surfaces ready for further processing or finishing, such as deburring, edge rounding, or surface polishing. Mechanical slag removal prepares the material for these subsequent steps without introducing damage or inconsistency.
Flexibility:This system works well for a variety of materials, including steel, stainless steel, aluminum, and other non-ferrous metals. It can handle parts of different shapes and sizes, even irregularly shaped components, and is ideal for plasma-cut and flame-cut parts.
Increased Tool Longevity:The initial mechanical slag removal reduces the burden on grinding and deburring tools, allowing for longer tool life and fewer tool changes, which further cuts down on maintenance and operational costs.
Improved Safety and Work Environment:By reducing the need for manual grinding and polishing, workers are exposed to less dust, noise, and hazardous fumes. This makes the work environment safer and more comfortable, which is especially crucial in industrial settings.
Space Efficiency:The design of the grinding and deburring machines equipped with slag hammer systems is space-efficient, occupying less floor area compared to traditional systems that require multiple stages for slag removal and finishing.
Automation Integration:These machines can easily be integrated into automated production lines, allowing for continuous, high-volume processing of parts without the need for manual intervention.
Pre-Processing:The slag hammer is used to break off slag from the plasma or oxy-fuel cut parts. The mechanical removal ensures that the parts are cleaned thoroughly and uniformly, without relying on abrasive methods.
Processing:The grinding and deburring machine with slag hammer tools processes the plates, working across both sides of the material simultaneously. This is particularly beneficial for large sheets or parts with significant slag buildup.
Final Finishing:After the slag is removed, the parts can proceed to other finishing processes, such as edge rounding, surface grinding, or polishing. The part is now in optimal condition for further processing or ready for use.
These deburring and edge rounding machines are designed to provide efficient and high-quality processing for metal parts, offering numerous advantages that improve productivity and reduce operational costs.
Deburring and Edge Rounding for Parts Up to 50 mm Material Thickness:
The machines are capable of processing thick metal parts, up to 50 mm in material thickness, ensuring versatility across various applications.
Efficient Removal of Surface Spots:
These machines can effectively remove spots and imperfections on the sheet metal surface, resulting in smooth and consistent surfaces.
Simultaneous Processing on Both Sides:
One of the standout features is the ability to process both sides of the workpiece simultaneously. This eliminates the need for turning heavy parts, which significantly saves time and boosts productivity by removing the need for secondary operations.
Interior and Exterior Contour Processing:
The machine can handle simultaneous deburring and edge rounding on both interior and exterior contours, making it ideal for complex geometries.
Dry Operation:
The machines operate dry, eliminating the need for cooling fluids or lubricants, which reduces cleanup and operational costs.
Simple, Intuitive Operation:
Designed for ease of use, these machines feature simple and intuitive controls, ensuring minimal training time and operational simplicity for the operator.
Individually Adjustable Processing Units:
The processing units are individually adjustable and can be turned on or off electrically. This flexibility allows for precise control over the machine’s performance for different parts and materials.
Maximum Productivity with Maintained Quality:
By combining high productivity with consistent machining quality, the machine guarantees maximum output without compromising on the finish of the processed parts.
Cross-Machining Principle:
The cross-machining principle ensures that the tools are utilized optimally across the entire working width, leading to even wear and longer tool life, improving efficiency and cost-effectiveness.
Quick Tool Change:
The machine features a fast and simple tool change system, allowing operators to replace tools within just a few minutes, reducing downtime and improving machine availability.
Modular and Compact Design:
The machine has a modular structure and compact design, requiring less floor space while still offering high performance. This makes it ideal for facilities with limited space or those looking to optimize their layout.
Improved Work Environment:
Dust, dirt, and noise reduction systems have been integrated into the design to improve the work environment. This contributes to better employee health and safety and ensures a cleaner and quieter workspace.
Optional Add-ons:
Conveyor technology, handling systems, automation, and custom solutions are available as options, allowing you to tailor the machine to your specific operational needs and production environment.
Significant Work Time Savings:
Compared to traditional one-side processing grinding machines, this machine can result in up to 60% work time savings, boosting overall efficiency and reducing operational costs.
| Technical Parameter | Specification |
|---|
| Maximum Processing Width | 1500mm |
| Equipment Processing Thickness | 1-100mm |
| Sand Belt Size Specification | Inner circumference: 6710 mm × Width: 80 |
| Hammering Hammer Baseband Specification | Band type: BJ Quinary, outer perimeter: 6377mm |
| Total Power of the Equipment | 160KW (Main engine) |
| Hammer Main Motor | 15KW-6P (Variable frequency adjustable speed) |
| Belt Main Motor | 15KW-4P (Variable frequency adjustable speed) |
| Total Weight of the Equipment | Approximately 17.9T |
The mechanical chipping off of slag using the slag hammer is a revolutionary process designed to save costly machining operations. This method is particularly effective for the removal of slag from both sides of plate material parts. In traditional methods, after plasma or oxy-fuel cutting, slag remnants can be difficult and expensive to remove. With mechanical slag removal, such as the slag hammer system, these residues are efficiently and economically cleared, significantly reducing the need for further grinding and polishing operations.
The grinding and deburring machine specifically developed for mechanical slag removal works by using the slag hammer to knock off slag particles from the material's surface. This process not only removes slag but also prepares the workpieces for subsequent finishing processes. The slag hammer's action is precise, ensuring that the material’s integrity is maintained while effectively cleaning the surface.
Cost Reduction in Machining:By removing slag mechanically, companies can reduce or eliminate the need for expensive secondary operations like grinding or polishing, saving on both time and labor costs. Slag hammer systems prevent the need for additional expensive abrasives or specialized grinding wheels, which typically wear out quickly.
Time Efficiency:Mechanical slag removal is faster compared to traditional grinding methods. Since the slag hammer can handle both sides of the plate material in one pass, it saves a considerable amount of time during the machining process.
No Heat Input:The cool grinding feature that accompanies mechanical slag removal ensures that no heat is introduced into the workpieces. This eliminates the risk of heat-related damage, such as warping, oxidation, or thermal deformation of the materials.
High-Quality Results:The process leaves parts with clean, slag-free surfaces ready for further processing or finishing, such as deburring, edge rounding, or surface polishing. Mechanical slag removal prepares the material for these subsequent steps without introducing damage or inconsistency.
Flexibility:This system works well for a variety of materials, including steel, stainless steel, aluminum, and other non-ferrous metals. It can handle parts of different shapes and sizes, even irregularly shaped components, and is ideal for plasma-cut and flame-cut parts.
Increased Tool Longevity:The initial mechanical slag removal reduces the burden on grinding and deburring tools, allowing for longer tool life and fewer tool changes, which further cuts down on maintenance and operational costs.
Improved Safety and Work Environment:By reducing the need for manual grinding and polishing, workers are exposed to less dust, noise, and hazardous fumes. This makes the work environment safer and more comfortable, which is especially crucial in industrial settings.
Space Efficiency:The design of the grinding and deburring machines equipped with slag hammer systems is space-efficient, occupying less floor area compared to traditional systems that require multiple stages for slag removal and finishing.
Automation Integration:These machines can easily be integrated into automated production lines, allowing for continuous, high-volume processing of parts without the need for manual intervention.
Pre-Processing:The slag hammer is used to break off slag from the plasma or oxy-fuel cut parts. The mechanical removal ensures that the parts are cleaned thoroughly and uniformly, without relying on abrasive methods.
Processing:The grinding and deburring machine with slag hammer tools processes the plates, working across both sides of the material simultaneously. This is particularly beneficial for large sheets or parts with significant slag buildup.
Final Finishing:After the slag is removed, the parts can proceed to other finishing processes, such as edge rounding, surface grinding, or polishing. The part is now in optimal condition for further processing or ready for use.
These deburring and edge rounding machines are designed to provide efficient and high-quality processing for metal parts, offering numerous advantages that improve productivity and reduce operational costs.
Deburring and Edge Rounding for Parts Up to 50 mm Material Thickness:
The machines are capable of processing thick metal parts, up to 50 mm in material thickness, ensuring versatility across various applications.
Efficient Removal of Surface Spots:
These machines can effectively remove spots and imperfections on the sheet metal surface, resulting in smooth and consistent surfaces.
Simultaneous Processing on Both Sides:
One of the standout features is the ability to process both sides of the workpiece simultaneously. This eliminates the need for turning heavy parts, which significantly saves time and boosts productivity by removing the need for secondary operations.
Interior and Exterior Contour Processing:
The machine can handle simultaneous deburring and edge rounding on both interior and exterior contours, making it ideal for complex geometries.
Dry Operation:
The machines operate dry, eliminating the need for cooling fluids or lubricants, which reduces cleanup and operational costs.
Simple, Intuitive Operation:
Designed for ease of use, these machines feature simple and intuitive controls, ensuring minimal training time and operational simplicity for the operator.
Individually Adjustable Processing Units:
The processing units are individually adjustable and can be turned on or off electrically. This flexibility allows for precise control over the machine’s performance for different parts and materials.
Maximum Productivity with Maintained Quality:
By combining high productivity with consistent machining quality, the machine guarantees maximum output without compromising on the finish of the processed parts.
Cross-Machining Principle:
The cross-machining principle ensures that the tools are utilized optimally across the entire working width, leading to even wear and longer tool life, improving efficiency and cost-effectiveness.
Quick Tool Change:
The machine features a fast and simple tool change system, allowing operators to replace tools within just a few minutes, reducing downtime and improving machine availability.
Modular and Compact Design:
The machine has a modular structure and compact design, requiring less floor space while still offering high performance. This makes it ideal for facilities with limited space or those looking to optimize their layout.
Improved Work Environment:
Dust, dirt, and noise reduction systems have been integrated into the design to improve the work environment. This contributes to better employee health and safety and ensures a cleaner and quieter workspace.
Optional Add-ons:
Conveyor technology, handling systems, automation, and custom solutions are available as options, allowing you to tailor the machine to your specific operational needs and production environment.
Significant Work Time Savings:
Compared to traditional one-side processing grinding machines, this machine can result in up to 60% work time savings, boosting overall efficiency and reducing operational costs.
| Technical Parameter | Specification |
|---|
| Maximum Processing Width | 1500mm |
| Equipment Processing Thickness | 1-100mm |
| Sand Belt Size Specification | Inner circumference: 6710 mm × Width: 80 |
| Hammering Hammer Baseband Specification | Band type: BJ Quinary, outer perimeter: 6377mm |
| Total Power of the Equipment | 160KW (Main engine) |
| Hammer Main Motor | 15KW-6P (Variable frequency adjustable speed) |
| Belt Main Motor | 15KW-4P (Variable frequency adjustable speed) |
| Total Weight of the Equipment | Approximately 17.9T |
