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LSB2000
Grinding and deburring machines are designed to process a variety of metal materials, including stainless steel, steel, aluminum, and other non-ferrous metals. These machines are highly effective for removing burrs, smoothening rough edges, and achieving precise surface finishes on both sides of workpieces. They are widely used in manufacturing and metal processing industries for components that require a clean and polished finish with exact dimensional tolerances.
Dual-Side Machining:
These machines are equipped with the capability to work on both sides of the workpiece, improving processing efficiency and reducing handling time.
The design ensures that the workpieces are uniformly processed on both surfaces, ensuring consistency in the finish.
Material Compatibility:
Suitable for a broad range of materials, including stainless steel, steel, aluminum, and non-ferrous metals such as copper, brass, and titanium.
These materials are often used in precision industries, including automotive, aerospace, and electronics, where high-quality deburring and grinding are essential.
Deburring and Edge Rounding:
The primary function of these machines is to remove burrs left from machining processes such as stamping, shearing, or laser cutting.
In addition to deburring, the machines can perform edge rounding, ensuring the safety and functionality of the final product.
Grinding and Finishing:
The grinding process removes surface imperfections and ensures a smooth finish. These machines can achieve fine surface finishes on a wide range of materials.
Machines can be equipped with various grinding wheels, including abrasive belts, discs, or brushes, allowing for flexibility based on material type and finish requirements.
Precision and Accuracy:
Modern grinding and deburring machines offer high precision and accuracy, achieving tolerances as tight as ±0.01mm, ensuring that workpieces meet stringent quality standards.
The machines offer adjustable parameters such as feed rate, grinding pressure, and wheel speed, making it possible to fine-tune the process for optimal results.
Automation Capabilities:
Many grinding and deburring machines are equipped with automated feeding systems, allowing for continuous operation and minimizing the need for manual handling.
Some systems also include robotic arms or conveyors, integrating seamlessly into automated production lines for high-volume processing.
Dust and Particle Management:
These machines are equipped with advanced dust extraction systems, ensuring that debris and particles created during the grinding and deburring processes are captured, helping maintain a clean and safe working environment.
The dust collection system also contributes to the longevity of the machine by preventing abrasive particles from damaging internal components.
Aerospace: Processing aluminum and steel components for aircraft and engine parts.
Automotive: Deburring and polishing steel and aluminum parts for vehicles.
Electronics: Finishing and deburring parts made from non-ferrous metals like copper and brass.
Medical Devices: Ensuring burr-free and smooth surfaces on stainless steel components used in medical equipment.
These deburring and edge rounding machines are designed to provide efficient and high-quality processing for metal parts, offering numerous advantages that improve productivity and reduce operational costs.
Deburring and Edge Rounding for Parts Up to 50 mm Material Thickness:
The machines are capable of processing thick metal parts, up to 50 mm in material thickness, ensuring versatility across various applications.
Efficient Removal of Surface Spots:
These machines can effectively remove spots and imperfections on the sheet metal surface, resulting in smooth and consistent surfaces.
Simultaneous Processing on Both Sides:
One of the standout features is the ability to process both sides of the workpiece simultaneously. This eliminates the need for turning heavy parts, which significantly saves time and boosts productivity by removing the need for secondary operations.
Interior and Exterior Contour Processing:
The machine can handle simultaneous deburring and edge rounding on both interior and exterior contours, making it ideal for complex geometries.
Dry Operation:
The machines operate dry, eliminating the need for cooling fluids or lubricants, which reduces cleanup and operational costs.
Simple, Intuitive Operation:
Designed for ease of use, these machines feature simple and intuitive controls, ensuring minimal training time and operational simplicity for the operator.
Individually Adjustable Processing Units:
The processing units are individually adjustable and can be turned on or off electrically. This flexibility allows for precise control over the machine’s performance for different parts and materials.
Maximum Productivity with Maintained Quality:
By combining high productivity with consistent machining quality, the machine guarantees maximum output without compromising on the finish of the processed parts.
Cross-Machining Principle:
The cross-machining principle ensures that the tools are utilized optimally across the entire working width, leading to even wear and longer tool life, improving efficiency and cost-effectiveness.
Quick Tool Change:
The machine features a fast and simple tool change system, allowing operators to replace tools within just a few minutes, reducing downtime and improving machine availability.
Modular and Compact Design:
The machine has a modular structure and compact design, requiring less floor space while still offering high performance. This makes it ideal for facilities with limited space or those looking to optimize their layout.
Improved Work Environment:
Dust, dirt, and noise reduction systems have been integrated into the design to improve the work environment. This contributes to better employee health and safety and ensures a cleaner and quieter workspace.
Optional Add-ons:
Conveyor technology, handling systems, automation, and custom solutions are available as options, allowing you to tailor the machine to your specific operational needs and production environment.
Significant Work Time Savings:
Compared to traditional one-side processing grinding machines, this machine can result in up to 60% work time savings, boosting overall efficiency and reducing operational costs.
| Specification | Details |
|---|
| Working Width | 1000 mm / 1500 mm / 2000 mm |
| Workable Material Thickness | 0.5 - 50 mm (0.02 - 1.97 inch) |
| Load Capacity | 300 kg/rm |
| Voltage | 380 V / 50 Hz |
| Network Structure | 3~ PEN / 3~ PE+N |
| Total Current Consumption | 43.8 A (1000 mm) / 40.8 A (1500 mm / 2000 mm) |
| Total Power | 20.4 kW (all models) |
| Insulation Class | IP 42 |
| Infinitely Variable Feed Speed | 0 - 4 m/min (0 - 13 ft/min) |
| Adjustment of Material Thickness | Electric |
| Adjustment of Tool | Electric |
| Weight | Approx. 2500 kg (1000 mm) / 2800 kg (1500 mm / 2000 mm) |
| Dimensions (W/D/H) | 2800/1500/1800 mm (1000 mm) |
| 3300/1500/1800 mm (1500 mm / 2000 mm) |
| Machine Dimensions (in inches) | 110/59/71 inches (1000 mm) |
| 130/59/71 inches (1500 mm / 2000 mm) |
Grinding and deburring machines are designed to process a variety of metal materials, including stainless steel, steel, aluminum, and other non-ferrous metals. These machines are highly effective for removing burrs, smoothening rough edges, and achieving precise surface finishes on both sides of workpieces. They are widely used in manufacturing and metal processing industries for components that require a clean and polished finish with exact dimensional tolerances.
Dual-Side Machining:
These machines are equipped with the capability to work on both sides of the workpiece, improving processing efficiency and reducing handling time.
The design ensures that the workpieces are uniformly processed on both surfaces, ensuring consistency in the finish.
Material Compatibility:
Suitable for a broad range of materials, including stainless steel, steel, aluminum, and non-ferrous metals such as copper, brass, and titanium.
These materials are often used in precision industries, including automotive, aerospace, and electronics, where high-quality deburring and grinding are essential.
Deburring and Edge Rounding:
The primary function of these machines is to remove burrs left from machining processes such as stamping, shearing, or laser cutting.
In addition to deburring, the machines can perform edge rounding, ensuring the safety and functionality of the final product.
Grinding and Finishing:
The grinding process removes surface imperfections and ensures a smooth finish. These machines can achieve fine surface finishes on a wide range of materials.
Machines can be equipped with various grinding wheels, including abrasive belts, discs, or brushes, allowing for flexibility based on material type and finish requirements.
Precision and Accuracy:
Modern grinding and deburring machines offer high precision and accuracy, achieving tolerances as tight as ±0.01mm, ensuring that workpieces meet stringent quality standards.
The machines offer adjustable parameters such as feed rate, grinding pressure, and wheel speed, making it possible to fine-tune the process for optimal results.
Automation Capabilities:
Many grinding and deburring machines are equipped with automated feeding systems, allowing for continuous operation and minimizing the need for manual handling.
Some systems also include robotic arms or conveyors, integrating seamlessly into automated production lines for high-volume processing.
Dust and Particle Management:
These machines are equipped with advanced dust extraction systems, ensuring that debris and particles created during the grinding and deburring processes are captured, helping maintain a clean and safe working environment.
The dust collection system also contributes to the longevity of the machine by preventing abrasive particles from damaging internal components.
Aerospace: Processing aluminum and steel components for aircraft and engine parts.
Automotive: Deburring and polishing steel and aluminum parts for vehicles.
Electronics: Finishing and deburring parts made from non-ferrous metals like copper and brass.
Medical Devices: Ensuring burr-free and smooth surfaces on stainless steel components used in medical equipment.
These deburring and edge rounding machines are designed to provide efficient and high-quality processing for metal parts, offering numerous advantages that improve productivity and reduce operational costs.
Deburring and Edge Rounding for Parts Up to 50 mm Material Thickness:
The machines are capable of processing thick metal parts, up to 50 mm in material thickness, ensuring versatility across various applications.
Efficient Removal of Surface Spots:
These machines can effectively remove spots and imperfections on the sheet metal surface, resulting in smooth and consistent surfaces.
Simultaneous Processing on Both Sides:
One of the standout features is the ability to process both sides of the workpiece simultaneously. This eliminates the need for turning heavy parts, which significantly saves time and boosts productivity by removing the need for secondary operations.
Interior and Exterior Contour Processing:
The machine can handle simultaneous deburring and edge rounding on both interior and exterior contours, making it ideal for complex geometries.
Dry Operation:
The machines operate dry, eliminating the need for cooling fluids or lubricants, which reduces cleanup and operational costs.
Simple, Intuitive Operation:
Designed for ease of use, these machines feature simple and intuitive controls, ensuring minimal training time and operational simplicity for the operator.
Individually Adjustable Processing Units:
The processing units are individually adjustable and can be turned on or off electrically. This flexibility allows for precise control over the machine’s performance for different parts and materials.
Maximum Productivity with Maintained Quality:
By combining high productivity with consistent machining quality, the machine guarantees maximum output without compromising on the finish of the processed parts.
Cross-Machining Principle:
The cross-machining principle ensures that the tools are utilized optimally across the entire working width, leading to even wear and longer tool life, improving efficiency and cost-effectiveness.
Quick Tool Change:
The machine features a fast and simple tool change system, allowing operators to replace tools within just a few minutes, reducing downtime and improving machine availability.
Modular and Compact Design:
The machine has a modular structure and compact design, requiring less floor space while still offering high performance. This makes it ideal for facilities with limited space or those looking to optimize their layout.
Improved Work Environment:
Dust, dirt, and noise reduction systems have been integrated into the design to improve the work environment. This contributes to better employee health and safety and ensures a cleaner and quieter workspace.
Optional Add-ons:
Conveyor technology, handling systems, automation, and custom solutions are available as options, allowing you to tailor the machine to your specific operational needs and production environment.
Significant Work Time Savings:
Compared to traditional one-side processing grinding machines, this machine can result in up to 60% work time savings, boosting overall efficiency and reducing operational costs.
| Specification | Details |
|---|
| Working Width | 1000 mm / 1500 mm / 2000 mm |
| Workable Material Thickness | 0.5 - 50 mm (0.02 - 1.97 inch) |
| Load Capacity | 300 kg/rm |
| Voltage | 380 V / 50 Hz |
| Network Structure | 3~ PEN / 3~ PE+N |
| Total Current Consumption | 43.8 A (1000 mm) / 40.8 A (1500 mm / 2000 mm) |
| Total Power | 20.4 kW (all models) |
| Insulation Class | IP 42 |
| Infinitely Variable Feed Speed | 0 - 4 m/min (0 - 13 ft/min) |
| Adjustment of Material Thickness | Electric |
| Adjustment of Tool | Electric |
| Weight | Approx. 2500 kg (1000 mm) / 2800 kg (1500 mm / 2000 mm) |
| Dimensions (W/D/H) | 2800/1500/1800 mm (1000 mm) |
| 3300/1500/1800 mm (1500 mm / 2000 mm) |
| Machine Dimensions (in inches) | 110/59/71 inches (1000 mm) |
| 130/59/71 inches (1500 mm / 2000 mm) |
