 |
| Quantity: | |
|---|---|
MSP-L1350
The Universal Grinding and Deburring Machine for Plate Material: Excellence in Slag Removal and Edge Rounding
The Universal Grinding and Deburring Machine for plate material is designed to provide outstanding results in the processing of metal parts, particularly focusing on slag removal and edge rounding. It is highly versatile and suitable for a range of materials, including steel, stainless steel, aluminum, and non-ferrous metals. This machine delivers high-quality finishes, ensuring parts meet strict standards for functionality, aesthetics, and safety. Here’s a closer look at the key features and benefits of this type of machine:
Effective Slag Removal:
One of the core features of the universal grinding and deburring machine is its ability to remove slag efficiently. After metal parts are processed using methods such as plasma cutting, laser cutting, or flame cutting, slag often forms on the edges. This machine effectively removes slag, ensuring that the parts are smooth and free from contaminants. This improves both the appearance and the quality of the material, making it suitable for further processing or finishing.
Precision Edge Rounding:
The machine is equipped to round off sharp edges, which is particularly important for safety and for parts that will undergo further assembly or use. Edge rounding up to a 2 mm radius ensures that parts are smooth and free from burrs, preventing injuries and improving the overall durability of the product.
Versatility for Plate Material:
The universal machine is designed for plate materials in various thicknesses, from thin sheets to thicker plates. It can handle parts of different sizes, ensuring flexibility in production. Whether processing large flat plates or smaller components, this machine can accommodate varying dimensions while maintaining high-quality output.
Simultaneous Processing:
Advanced versions of these machines allow for the simultaneous processing of both sides of a plate. This reduces the need for turning the parts or running them through multiple machines, thus improving efficiency and saving time. The machine can handle multiple processing tasks, like slag removal and edge rounding, in a single pass.
Dry Grinding and Deburring:
Many universal grinding and deburring machines operate dry, eliminating the need for water or coolant, which simplifies maintenance and reduces costs. The dry operation also ensures cleaner workspaces, as there’s no need to manage coolant waste or water disposal.
Modular and Adjustable:
These machines are often modular, meaning they can be customized to meet specific requirements. They allow for adjustments in tooling, processing parameters, and machine setup to accommodate different materials and thicknesses. This flexibility ensures optimal results in slag removal and edge rounding for different applications.
Easy Operation and Maintenance:
The intuitive controls, often featuring a touch-screen interface, make the machine easy to operate. Additionally, the design allows for quick tool changes and straightforward maintenance, minimizing downtime and maximizing productivity.
Reduced Footprint:
Despite its advanced capabilities, the machine is designed to be compact, saving valuable floor space in the workshop. Its efficient design ensures that it can fit in areas where space is limited without compromising on performance.
Energy Efficiency:
These machines are often designed to be energy-efficient, helping reduce operational costs while maintaining high throughput. The energy-saving features contribute to a more sustainable manufacturing process.
Plate Material Processing:
Ideal for companies that process plates for various industries such as automotive, aerospace, construction, and general manufacturing. The machine ensures that plate materials are properly deburred, cleaned, and prepared for further processing, welding, or assembly.
Slag Removal Post-Cutting:
Following processes like plasma cutting, laser cutting, and flame cutting, slag can stick to the edges of the metal, which can affect the overall quality of the part. The machine’s slag removal function ensures that the edges are free from these imperfections, providing a clean surface for further operations.
Edge Rounding for Safety:
Parts that will be handled or assembled often require edge rounding to eliminate sharp edges. This machine guarantees that the edges of the metal are rounded to a safe, uniform radius, thus preventing injuries during handling and improving the part's fit in subsequent manufacturing steps.
Heavy-duty Metalworking:
The universal grinding and deburring machine is built to handle heavy-duty metalworking tasks, making it suitable for large-scale industrial applications, including metal fabrication, sheet metal processing, and more.
| Specification | Details |
|---|---|
| Processing Width | 450mm, 800mm, 1000mm, 1350mm, 1600mm |
| Processing Thickness | 0.5 – 80 mm |
| Minimum Processing Size | 50mm x 50mm |
| Power | 56.75KW |
| Sand Belt Size | Φ1910mm x 1350mm |
| Brush Size | Φ300mm x 400mm |
| Delivery Speed | 0.5 – 6 m/min (adjustable via frequency conversion) |
| Sand Belt Line Speed | 12 m/s |
| Brush Rotation Speed | 500 – 1400 r/min (frequency adjustable) |
| Brush Planetary Speed | 1 – 15 r/min |
| Brush Heads | 1 planetary revolution shaft, 8 planetary rotation heads |
| Control System | Servo-controlled adjustment with 0.01mm precision |
| Conveyor System | Options include strong permanent magnet for carbon steel or vacuum suction for non-magnetic materials |
| Dust Extraction | Wet vacuum cleaner or industrial pulse vacuum cleaner with a dust volume of 5000 m³/h |
| Machine Dimensions | Length 3250mm x Width 2300mm x Height 2150mm |
| Machine Weight | Approximately 3.5 tons |
The MSP Series Grinding and Deburring Machines are designed to offer flexibility, efficiency, and economy, especially when deburring small parts. The MSP-L1350 system is particularly ideal for processing plate material and excels in delivering high-performance edge rounding up to a 2mm radius, thanks to maximum tool contact with the components. One of the standout features is the upstream mechanical slag removal from plasma and oxy-fuel cut parts, which effectively reduces tool costs and eliminates the need for additional grinding. Additionally, the cool grinding process ensures that there is no heat input into the workpieces, preventing distortion or damage.
These systems are versatile and capable of handling a wide range of tasks, including deburring, quality edge rounding, slag removal, oxide layer removal, and surface finishing. The MSP Series machines are well-suited for processing plasma and flame cut parts made of stainless steel, steel, aluminum, and other non-ferrous metals. Their space-saving design means they require 30% less installation space, making them a great choice for operations with limited floor space. Furthermore, these machines are designed for easy integration into automation solutions and can be incorporated into production lines for continuous, high-speed processing.
Material Compatibility: Suitable for processing various materials including steel, stainless steel, aluminum, and non-ferrous metals.
Simultaneous Processing of Multiple Material Thicknesses: The E-units allow for the simultaneous processing of different material thicknesses.
Customizable Parameters: The processing parameters are individually adjustable to ensure optimal results for each part.
Even Processing Across the Entire Width: The design of the rotary heads ensures even processing results across the full working width.
Edge Rounding: Capable of rounding edges up to a 2mm radius with maximum tool contact for a high-quality finish.
Efficient Processing of Small Parts: The machines are capable of efficiently processing small parts, down to 50x50 mm, regardless of the geometry of the parts.
Ergonomic Design: The stationary machine table maintains a constant height, providing ergonomic working conditions.
Intuitive Operation: The machine features a clear touch panel for easy operation.
Energy Efficiency: Flexibility and energy-efficient operation are achieved as processing units can be switched on and off independently.
Fast Tool Changes: A fast tool-changing system reduces setup times and ensures minimal downtime.
Wide Range of Tools: The machines come with a variety of tools for maximum flexibility to meet different customer needs.
Ease of Maintenance: The machine design allows for optimal accessibility, making it easier to clean and maintain.
Monitoring: The machines are equipped with windows in the machine doors to allow users to monitor the deburring process.
Automation Ready: The machines can be easily integrated into automation solutions or production lines for more streamlined operations.
Mechanical Slag Removal: The P-Edition features mechanical slag removal, eliminating the need for expensive grinding and reducing tool costs.
Cool Grinding: The machines use a cool grinding process, which ensures that there is no heat entry into the workpiece, preventing warping or changes in material properties.
Warpage and Tolerance Compensation: The large, soft contact roller compensates for warping and tolerances during processing, ensuring high-quality results even on irregular parts.
Perfect Edge Rounding: The P-Edition provides precise edge rounding up to a 2mm radius, ensuring that parts meet the required specifications with minimal effort.
The Universal Grinding and Deburring Machine for Plate Material: Excellence in Slag Removal and Edge Rounding
The Universal Grinding and Deburring Machine for plate material is designed to provide outstanding results in the processing of metal parts, particularly focusing on slag removal and edge rounding. It is highly versatile and suitable for a range of materials, including steel, stainless steel, aluminum, and non-ferrous metals. This machine delivers high-quality finishes, ensuring parts meet strict standards for functionality, aesthetics, and safety. Here’s a closer look at the key features and benefits of this type of machine:
Effective Slag Removal:
One of the core features of the universal grinding and deburring machine is its ability to remove slag efficiently. After metal parts are processed using methods such as plasma cutting, laser cutting, or flame cutting, slag often forms on the edges. This machine effectively removes slag, ensuring that the parts are smooth and free from contaminants. This improves both the appearance and the quality of the material, making it suitable for further processing or finishing.
Precision Edge Rounding:
The machine is equipped to round off sharp edges, which is particularly important for safety and for parts that will undergo further assembly or use. Edge rounding up to a 2 mm radius ensures that parts are smooth and free from burrs, preventing injuries and improving the overall durability of the product.
Versatility for Plate Material:
The universal machine is designed for plate materials in various thicknesses, from thin sheets to thicker plates. It can handle parts of different sizes, ensuring flexibility in production. Whether processing large flat plates or smaller components, this machine can accommodate varying dimensions while maintaining high-quality output.
Simultaneous Processing:
Advanced versions of these machines allow for the simultaneous processing of both sides of a plate. This reduces the need for turning the parts or running them through multiple machines, thus improving efficiency and saving time. The machine can handle multiple processing tasks, like slag removal and edge rounding, in a single pass.
Dry Grinding and Deburring:
Many universal grinding and deburring machines operate dry, eliminating the need for water or coolant, which simplifies maintenance and reduces costs. The dry operation also ensures cleaner workspaces, as there’s no need to manage coolant waste or water disposal.
Modular and Adjustable:
These machines are often modular, meaning they can be customized to meet specific requirements. They allow for adjustments in tooling, processing parameters, and machine setup to accommodate different materials and thicknesses. This flexibility ensures optimal results in slag removal and edge rounding for different applications.
Easy Operation and Maintenance:
The intuitive controls, often featuring a touch-screen interface, make the machine easy to operate. Additionally, the design allows for quick tool changes and straightforward maintenance, minimizing downtime and maximizing productivity.
Reduced Footprint:
Despite its advanced capabilities, the machine is designed to be compact, saving valuable floor space in the workshop. Its efficient design ensures that it can fit in areas where space is limited without compromising on performance.
Energy Efficiency:
These machines are often designed to be energy-efficient, helping reduce operational costs while maintaining high throughput. The energy-saving features contribute to a more sustainable manufacturing process.
Plate Material Processing:
Ideal for companies that process plates for various industries such as automotive, aerospace, construction, and general manufacturing. The machine ensures that plate materials are properly deburred, cleaned, and prepared for further processing, welding, or assembly.
Slag Removal Post-Cutting:
Following processes like plasma cutting, laser cutting, and flame cutting, slag can stick to the edges of the metal, which can affect the overall quality of the part. The machine’s slag removal function ensures that the edges are free from these imperfections, providing a clean surface for further operations.
Edge Rounding for Safety:
Parts that will be handled or assembled often require edge rounding to eliminate sharp edges. This machine guarantees that the edges of the metal are rounded to a safe, uniform radius, thus preventing injuries during handling and improving the part's fit in subsequent manufacturing steps.
Heavy-duty Metalworking:
The universal grinding and deburring machine is built to handle heavy-duty metalworking tasks, making it suitable for large-scale industrial applications, including metal fabrication, sheet metal processing, and more.
| Specification | Details |
|---|---|
| Processing Width | 450mm, 800mm, 1000mm, 1350mm, 1600mm |
| Processing Thickness | 0.5 – 80 mm |
| Minimum Processing Size | 50mm x 50mm |
| Power | 56.75KW |
| Sand Belt Size | Φ1910mm x 1350mm |
| Brush Size | Φ300mm x 400mm |
| Delivery Speed | 0.5 – 6 m/min (adjustable via frequency conversion) |
| Sand Belt Line Speed | 12 m/s |
| Brush Rotation Speed | 500 – 1400 r/min (frequency adjustable) |
| Brush Planetary Speed | 1 – 15 r/min |
| Brush Heads | 1 planetary revolution shaft, 8 planetary rotation heads |
| Control System | Servo-controlled adjustment with 0.01mm precision |
| Conveyor System | Options include strong permanent magnet for carbon steel or vacuum suction for non-magnetic materials |
| Dust Extraction | Wet vacuum cleaner or industrial pulse vacuum cleaner with a dust volume of 5000 m³/h |
| Machine Dimensions | Length 3250mm x Width 2300mm x Height 2150mm |
| Machine Weight | Approximately 3.5 tons |
The MSP Series Grinding and Deburring Machines are designed to offer flexibility, efficiency, and economy, especially when deburring small parts. The MSP-L1350 system is particularly ideal for processing plate material and excels in delivering high-performance edge rounding up to a 2mm radius, thanks to maximum tool contact with the components. One of the standout features is the upstream mechanical slag removal from plasma and oxy-fuel cut parts, which effectively reduces tool costs and eliminates the need for additional grinding. Additionally, the cool grinding process ensures that there is no heat input into the workpieces, preventing distortion or damage.
These systems are versatile and capable of handling a wide range of tasks, including deburring, quality edge rounding, slag removal, oxide layer removal, and surface finishing. The MSP Series machines are well-suited for processing plasma and flame cut parts made of stainless steel, steel, aluminum, and other non-ferrous metals. Their space-saving design means they require 30% less installation space, making them a great choice for operations with limited floor space. Furthermore, these machines are designed for easy integration into automation solutions and can be incorporated into production lines for continuous, high-speed processing.
Material Compatibility: Suitable for processing various materials including steel, stainless steel, aluminum, and non-ferrous metals.
Simultaneous Processing of Multiple Material Thicknesses: The E-units allow for the simultaneous processing of different material thicknesses.
Customizable Parameters: The processing parameters are individually adjustable to ensure optimal results for each part.
Even Processing Across the Entire Width: The design of the rotary heads ensures even processing results across the full working width.
Edge Rounding: Capable of rounding edges up to a 2mm radius with maximum tool contact for a high-quality finish.
Efficient Processing of Small Parts: The machines are capable of efficiently processing small parts, down to 50x50 mm, regardless of the geometry of the parts.
Ergonomic Design: The stationary machine table maintains a constant height, providing ergonomic working conditions.
Intuitive Operation: The machine features a clear touch panel for easy operation.
Energy Efficiency: Flexibility and energy-efficient operation are achieved as processing units can be switched on and off independently.
Fast Tool Changes: A fast tool-changing system reduces setup times and ensures minimal downtime.
Wide Range of Tools: The machines come with a variety of tools for maximum flexibility to meet different customer needs.
Ease of Maintenance: The machine design allows for optimal accessibility, making it easier to clean and maintain.
Monitoring: The machines are equipped with windows in the machine doors to allow users to monitor the deburring process.
Automation Ready: The machines can be easily integrated into automation solutions or production lines for more streamlined operations.
Mechanical Slag Removal: The P-Edition features mechanical slag removal, eliminating the need for expensive grinding and reducing tool costs.
Cool Grinding: The machines use a cool grinding process, which ensures that there is no heat entry into the workpiece, preventing warping or changes in material properties.
Warpage and Tolerance Compensation: The large, soft contact roller compensates for warping and tolerances during processing, ensuring high-quality results even on irregular parts.
Perfect Edge Rounding: The P-Edition provides precise edge rounding up to a 2mm radius, ensuring that parts meet the required specifications with minimal effort.
