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MK-400
The MK-400PLUS is a state-of-the-art fully automatic 5-axis CNC grinding machine expertly engineered for high-precision peripheral grinding of indexable inserts. It is specifically designed to handle superhard materials including carbide, cermet, ceramic, cubic boron nitride (CBN), and polycrystalline diamond (PCD). This machine enables manufacturers to produce standard and complex insert geometries with unmatched accuracy, efficiency, and automation.
Combining advanced hardware, robust structural design, and intelligent software, the MK-400PLUS offers manufacturers a complete solution for precision insert grinding in today’s competitive tooling market.
Peripheral grinding of indexable inserts
Single-side land grinding of standard series inserts
Complex 3D profile grinding (optional with advanced software)
Processing materials including carbide, cermet, ceramic, CBN, and PCD
High-volume and high-mix insert production
Automated manufacturing lines with robotic material handling
| Parameter | Specification |
|---|---|
| Minimum Inscribed Circle | 3.5 mm (Equilateral Triangle), 4.7 mm (Other) |
| Maximum Circumscribed Circle | 45 mm |
| Maximum Insert Thickness | 15 mm (up to 3 pieces of 4.76 mm thickness simultaneously) |
| Main Spindle Motor | 7.5 kW, 3-phase induction motor, V3 insulation class |
| Grinding Wheel Dressing Motor | 1.5 kW electric spindle |
| Tailstock Clamping Pressure | Max 10 kN at 7 MPa hydraulic pressure |
| Machine Dimensions (WxDxH) | 2475 × 2250 × 2160 mm |
| Machine Weight | 5500 kg |
| Power Supply | 25 kVA, AC 380V, 50/60 Hz |
| Compressed Air Requirement | ≥0.5 MPa, 250 N/min |
| Hydraulic Pressure | Max 7 MPa |
X-axis: Left-right oscillation with automatic centralized lubrication
Y-axis: Feed motion with direct-drive and lubrication
A-axis: Workpiece rotation with extended continuous swivel range
C-axis: Table angle adjustment from -91° to +91°
V-axis: On-line grinding wheel cleaning
W-axis: Blade positioning (manual fine adjustment)
Robotic axes: 3-axis linear robotic arm for material handling (tray transport and insert loading/unloading)
Up to 9 simultaneous CNC control axes ensure maximum flexibility and precision in complex insert grinding.
The MK-400PLUS automates peripheral grinding and land grinding in a single clamping cycle, drastically reducing setup time and improving accuracy. Its robotic 3-axis loading system enables continuous lights-out production, significantly increasing throughput while minimizing operator involvement.
Constructed with a heavy-duty frame and precision components, the MK-400PLUS maintains micron-level repeatability. This rigidity reduces vibrations and thermal distortions during heavy-duty grinding, ensuring consistent surface finish and dimensional accuracy even during extended runs.
Equipped with an integrated measurement system, the machine verifies material dimensions before processing and performs inscribed circle checks post-grinding. Defective parts are automatically rejected or sent for regrinding, and correction data is fed back into the process for continuous quality improvement. Optional 3D measuring probes provide enhanced geometric verification.
Compatible with Agathon’s ToolLab software, the MK-400PLUS offers an intuitive user interface for programming and operation. Novice operators can quickly learn to operate the system with guided setup, while experienced programmers have full access to advanced 5-axis path programming, macros, and custom workflows.
The machine includes an electric spindle-driven dressing unit to maintain grinding wheel shape and sharpness during production. Manual and automatic blade positioning ensures inserts are precisely centered for consistent grinding results.
Designed with a fully enclosed, CE-compliant safety cabin, the MK-400PLUS protects operators from dust and noise. Centralized lubrication reduces maintenance efforts, while its compact footprint fits efficiently into modern manufacturing environments.
Indexable insert manufacturers specializing in carbide, CBN, PCD, and cermet tools
Toolmakers requiring automated, high-volume, and high-precision grinding
Manufacturers producing complex insert geometries and multi-edge tools
Companies seeking lights-out manufacturing and automation in grinding processes
The MK-400PLUS is a premium, fully automatic 5-axis CNC grinding machine that empowers manufacturers to deliver superior quality indexable inserts with higher efficiency and less manual intervention. Combining intelligent automation, precision mechanics, and robust software integration, it sets a new benchmark for insert grinding technology.
The MK-400PLUS is a state-of-the-art fully automatic 5-axis CNC grinding machine expertly engineered for high-precision peripheral grinding of indexable inserts. It is specifically designed to handle superhard materials including carbide, cermet, ceramic, cubic boron nitride (CBN), and polycrystalline diamond (PCD). This machine enables manufacturers to produce standard and complex insert geometries with unmatched accuracy, efficiency, and automation.
Combining advanced hardware, robust structural design, and intelligent software, the MK-400PLUS offers manufacturers a complete solution for precision insert grinding in today’s competitive tooling market.
Peripheral grinding of indexable inserts
Single-side land grinding of standard series inserts
Complex 3D profile grinding (optional with advanced software)
Processing materials including carbide, cermet, ceramic, CBN, and PCD
High-volume and high-mix insert production
Automated manufacturing lines with robotic material handling
| Parameter | Specification |
|---|---|
| Minimum Inscribed Circle | 3.5 mm (Equilateral Triangle), 4.7 mm (Other) |
| Maximum Circumscribed Circle | 45 mm |
| Maximum Insert Thickness | 15 mm (up to 3 pieces of 4.76 mm thickness simultaneously) |
| Main Spindle Motor | 7.5 kW, 3-phase induction motor, V3 insulation class |
| Grinding Wheel Dressing Motor | 1.5 kW electric spindle |
| Tailstock Clamping Pressure | Max 10 kN at 7 MPa hydraulic pressure |
| Machine Dimensions (WxDxH) | 2475 × 2250 × 2160 mm |
| Machine Weight | 5500 kg |
| Power Supply | 25 kVA, AC 380V, 50/60 Hz |
| Compressed Air Requirement | ≥0.5 MPa, 250 N/min |
| Hydraulic Pressure | Max 7 MPa |
X-axis: Left-right oscillation with automatic centralized lubrication
Y-axis: Feed motion with direct-drive and lubrication
A-axis: Workpiece rotation with extended continuous swivel range
C-axis: Table angle adjustment from -91° to +91°
V-axis: On-line grinding wheel cleaning
W-axis: Blade positioning (manual fine adjustment)
Robotic axes: 3-axis linear robotic arm for material handling (tray transport and insert loading/unloading)
Up to 9 simultaneous CNC control axes ensure maximum flexibility and precision in complex insert grinding.
The MK-400PLUS automates peripheral grinding and land grinding in a single clamping cycle, drastically reducing setup time and improving accuracy. Its robotic 3-axis loading system enables continuous lights-out production, significantly increasing throughput while minimizing operator involvement.
Constructed with a heavy-duty frame and precision components, the MK-400PLUS maintains micron-level repeatability. This rigidity reduces vibrations and thermal distortions during heavy-duty grinding, ensuring consistent surface finish and dimensional accuracy even during extended runs.
Equipped with an integrated measurement system, the machine verifies material dimensions before processing and performs inscribed circle checks post-grinding. Defective parts are automatically rejected or sent for regrinding, and correction data is fed back into the process for continuous quality improvement. Optional 3D measuring probes provide enhanced geometric verification.
Compatible with Agathon’s ToolLab software, the MK-400PLUS offers an intuitive user interface for programming and operation. Novice operators can quickly learn to operate the system with guided setup, while experienced programmers have full access to advanced 5-axis path programming, macros, and custom workflows.
The machine includes an electric spindle-driven dressing unit to maintain grinding wheel shape and sharpness during production. Manual and automatic blade positioning ensures inserts are precisely centered for consistent grinding results.
Designed with a fully enclosed, CE-compliant safety cabin, the MK-400PLUS protects operators from dust and noise. Centralized lubrication reduces maintenance efforts, while its compact footprint fits efficiently into modern manufacturing environments.
Indexable insert manufacturers specializing in carbide, CBN, PCD, and cermet tools
Toolmakers requiring automated, high-volume, and high-precision grinding
Manufacturers producing complex insert geometries and multi-edge tools
Companies seeking lights-out manufacturing and automation in grinding processes
The MK-400PLUS is a premium, fully automatic 5-axis CNC grinding machine that empowers manufacturers to deliver superior quality indexable inserts with higher efficiency and less manual intervention. Combining intelligent automation, precision mechanics, and robust software integration, it sets a new benchmark for insert grinding technology.
