1600mm Deburring Machine for Shearing with Laser Oxide Removal and Heavy Slag Removal

Steel Hammer Disc + Sanding Belt + Flap Wheel Brushes

This 1600mm wide deburring machine is specially designed for sheared metal parts requiring heavy slag removal, laser oxide removal, and precise deburring with edge rounding. Combining the powerful impact action of a steel hammer disc, the efficiency of a sanding belt, and the finesse of flap wheel brushes, it delivers superior surface finishing on stainless steel, carbon steel, aluminum, copper, and various non-ferrous metals. The equipment ensures complete burr and slag removal, uniform R-arc edge rounding, and a polished, oxide-free surface in one continuous pass.

Key Features

• Heavy Slag Removal: The steel hammer disc brush station effectively knocks off heavy slag and large burrs from sheared edges and surfaces.

• Laser Oxide Removal: The sanding belt removes oxide layers formed during laser cutting and shearing, preparing surfaces for further processing.

• Edge Rounding & Polishing: Flap wheel brushes provide consistent edge rounding and metal finishing, enhancing both aesthetics and safety of finished parts.

• Wide Material Compatibility: Suitable for stainless steel, carbon steel, aluminum, copper, and other non-ferrous metals.

• Independent and Combined Operation: Steel hammer disc, sanding belt, and flap wheel brush stations can operate independently or together for tailored processing.

• Secure Workpiece Fixation: Equipped with a vacuum hold-down system to stabilize workpieces (minimum size 50mm × 50mm), allowing tooling-free pass-through processing.

• Adjustable Processing Parameters: Variable frequency drives control conveyor speed, brush rotation speed, sanding belt speed, and brush revolution speed for process optimization.

• Efficient Dust Collection: Integrated wet dust collector with high-flow fans captures and filters grinding dust, promoting a clean and safe working environment.

• User-Friendly Controls: PLC with touchscreen HMI for intuitive operation and monitoring.

Typical Applications

• Deburring, slag removal, and finishing of sheared metal sheets and components.

• Laser oxide removal to improve surface quality.

• Edge rounding for safer handling and improved product aesthetics.

• Surface preparation before painting, coating, or assembly.

Technical Specifications

• Processing Width: ≤1600mm

• Processing Thickness: 0.5mm to 80mm

• Minimum Processing Size: 50mm × 50mm (solid workpieces)

• Total Machine Power: Approx. 75KW

• Steel Hammer Disc Size: Φ162mm

• Sanding Belt Size: Φ2400mm × 1600mm

• Flap Wheel Brush Diameter: 350mm × 550mm

• Conveyor Speed: 0.5 to 6 m/min, frequency adjustable

• Dust Extraction Volume: Approx. 5000 m³/h

• Machine Dimensions: Length 4800mm × Width 2600mm × Height 2550mm

• Machine Weight: Approx. 7 tons

Product Overview:

This heavy-duty 1600mm wide deburring and finishing machine is engineered for comprehensive processing of metal sheets — including slag removal, edge rounding, deburring, brushing, and polishing. It is ideal for handling burrs and slag resulting from stamping, shearing, laser cutting, plasma cutting, and flame cutting.

The machine integrates three key processing modules:

• Steel Hammer Disc Brush Station for knocking off heavy slag,

• Wide Sanding Belt Station for smoothing and grinding, and

• Eight-Axis Planetary Roller Brush Station for full 360° edge and hole deburring with a uniform R-radius finish.

Whether processing stainless steel, carbon steel, aluminum, copper, or non-ferrous metals, this system guarantees high-quality results, safe operation, and maximum productivity — making it a reliable solution for industrial-scale surface treatment.

Key Functions & Capabilities:

• ✅ Slag Removal (flame/plasma/laser cutting residue)

• ✅ 360° Edge Rounding (adjustable R radius)

• ✅ Surface Brushing and Hairline Finishing

• ✅ Burr Removal on holes and contours

• ✅ Protective Film Safe: No damage to coated sheet metals

• ✅ Polishing and Surface Conditioning

• ✅ Oxide Layer Removal

⚙️ Working Principle:

1. Steel Hammer Disc Brush Station

• Oscillating steel hammer discs knock off heavy slag, dross, and large burrs from cut edges and surfaces.

2. Sanding Belt Station

• A high-power sanding belt removes residual burrs and smooths the surface, preparing it for edge rounding and polishing.

3. Planetary Roller Brush Station (8 Brushes)

• Adjacent roller brushes counter-rotate while the assembly revolves around the workpiece.

• This generates centrifugal grinding, cutting, scraping, and filing forces, producing consistent small R arc effects on all edges and holes.

• Burrs are fully removed even from intricate shapes without affecting dimensional accuracy.

4. Independent Operation

• Steel hammer for edge slag removal

• Sanding belt for surface brushing or polishing

• Roller brushes for 360° deburring without film damage

• Each station can work separately for targeted applications:

Vacuum + Dust Control System:

• Equipped with a high-power vacuum bed for holding parts ≥50mm × 50mm (0.5–10mm thick, no holes) without fixtures.

• Optional custom fixtures available for special workpieces.

• Conveyor is frequency-controlled for adjustable feed speed.

• Wet-type dust collector captures grinding debris using a high-flow fan and water spray filtration, ensuring:

• Clean air discharge

• Operator safety

• Recyclable metal powder collection

Advantages of the Equipment:

1. High Throughput: Pass-through design with continuous feeding supports batch processing.

2. Superior Product Quality: Consistent surface treatment, better than manual methods.

3. Lower Processing Costs: Reduces cost per square meter of treated sheet metal.

4. ️ Safe & Eco-Friendly: Dust-free working environment and recyclable waste metal.

Main Technical Specifications:

Main Equipment Configuration:

️ Installation Requirements:

• Space: 7m × 7m level ground

• Power Supply: 380V, 50Hz (±10%)

• Compressed Air: Clean and stable air source

Included Documentation & Accessories:

• 2× User Manuals

• Mechanical and Electrical Schematics

• Consumables List & Spare Part Specs

• Certificate of Conformity

• Maintenance Toolkit