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MSP-M800
Rotary Brush Dry Machine for Deburring, Finishing, Edge Radiusing, Laser Oxide Removal, and Heavy Slag Removal
The Rotary Brush Dry Machine is the ultimate solution for manufacturers seeking precision and high-quality results in metal finishing. Whether you are processing flame-cut, plasma-cut, or laser-cut metal parts, this machine offers a versatile approach to a range of essential tasks, including deburring, finishing, edge radiusing, laser oxide removal, and heavy slag removal. Designed for high-performance and efficiency, it ensures a superior finish for metal components, making it an indispensable tool for industries that demand premium products such as automotive, aerospace, electronics, and general manufacturing.
The Rotary Brush Dry Machine is equipped with eight abrasive flap brushes that work together to deliver consistent and uniform deburring across a wide range of materials. The brushes rotate in multiple directions, ensuring that each part of the material receives thorough and even treatment, making it ideal for both small and large metal pieces. The multiple brush system provides enhanced coverage and more precise results compared to conventional deburring methods.
Deburring: The machine utilizes four rotating brushes to effectively remove burrs and sharp edges from metal parts. This helps to eliminate any imperfections left after cutting or punching processes, ensuring that the finished part is smooth and safe to handle. The rotating brushes work efficiently to clean and round the edges of the material, preventing the need for additional manual labor.
Edge Rounding: One of the standout features of this machine is its ability to produce a precise edge radius. Even sharp edges can be perfectly rounded, which is critical for ensuring the safe and functional use of metal parts in a variety of applications. Whether you are working with stainless steel, aluminum, or titanium, the machine can handle different materials with ease, leaving smooth and uniform edges.
Finishing: The Rotary Brush Dry Machine comes equipped with a Scotch-Brite belt, a well-known abrasive material that is used to give metal parts a superior finish. The belt provides a satin or matte finish that not only improves the aesthetics of the material but also enhances its corrosion resistance and durability. This finishing process is ideal for industries where the visual appearance and longevity of parts are important, such as medical devices, aerospace components, and high-end consumer products.
Laser Oxide Removal: The machine also features an effective mechanism for laser oxide removal. This process is critical for eliminating the oxide layer that forms on metal surfaces after laser cutting. The machine uses a combination of abrasive brushes and rotational force to remove these contaminants without damaging the base material. This ensures that the metal parts maintain their integrity and are ready for subsequent processes like welding or coating.
Heavy Slag Removal: The 42 Series RB machine is particularly adept at removing heavy slag from flame- or plasma-cut parts. Slag can significantly affect the quality of the metal surface, creating rough spots or unevenness. The machine works efficiently to clear away slag, leaving a clean, smooth, and uniformly rounded edge that is essential for the next steps in production. This feature makes the Rotary Brush Dry Machine an essential tool for manufacturers who deal with parts cut by flame or plasma cutting methods.
The Rotary Brush Dry Machine is designed to achieve consistent, high-quality results. By incorporating multiple rotating brushes and abrasive tools, it ensures that the deburring, edge radiusing, and finishing processes are executed with precision. This leads to parts with clean, smooth edges and a professional, polished finish. The machine delivers uniform results every time, which is crucial for manufacturers who need to maintain strict quality standards for products like automotive components, medical devices, and precision machinery parts.
By automating critical tasks like deburring, finishing, and slag removal, the Rotary Brush Dry Machine significantly reduces the need for manual labor. This not only saves time but also increases overall productivity. With the machine's ability to process large quantities of parts quickly and efficiently, manufacturers can meet high production demands without compromising on quality.
The use of a dry machine eliminates the need for additional consumables such as oils or water, which are often used in traditional deburring and finishing processes. This reduces the overall operational costs and makes the Rotary Brush Dry Machine an environmentally friendly option. Additionally, the machine is designed for minimal maintenance, further reducing downtime and costs associated with repairs and upkeep.
The machine can be easily customized to handle different materials and part sizes. Whether you are processing small metal parts or larger sheets, the Rotary Brush Dry Machine can be adjusted to accommodate the specific requirements of your manufacturing process. The variable speed settings allow users to fine-tune the machine’s performance based on the material type and desired finish, providing flexibility for different applications.
The Rotary Brush Dry Machine is suitable for a wide range of industries that require precise deburring, finishing, and edge conditioning:
Automotive Industry: Ideal for removing sharp edges and finishing parts used in vehicle manufacturing, ensuring smooth components for assembly and safety.
Aerospace: Perfect for processing precision metal parts, including those made from aluminum and titanium, used in aircraft and spacecraft.
Electronics: Used for cleaning and deburring delicate metal parts for consumer electronics, providing a smooth and uniform finish.
Medical Devices: Ensures that medical-grade parts meet the strict standards for safety and performance by removing burrs and finishing metal surfaces.
General Manufacturing: Ideal for mass production of metal components requiring uniform edge rounding, deburring, and polishing.
Number of Abrasive Brushes: 8 (for multi-directional rotation)
Brush Type: Abrasive flap brushes and Scotch-Brite belts
Speed Settings: Adjustable for varying materials and finishes
Machine Dimensions: Customizable to suit production space requirements
Power Supply: 380V, 50/60Hz
Dust Extraction: Built-in industrial dust collection system
Weight: Heavy-duty, designed for high-performance tasks
Medical Metal Parts: Surgical tools, implants, and other precision components.
Sheet Metal: Laser-cut, flame-cut, or plasma-cut parts.
Industrial Use: Automotive, aerospace, and high-precision fabrication.
High Efficiency: Automates processes to save time and labor.
Versatility: Capable of handling a wide range of materials, including stainless steel, aluminum, and titanium.
User-Friendly Design: Intuitive controls and adjustable settings for precise operations.
Eco-Friendly Solutions: Integrated dust collection and energy-efficient operation.
Parameters of the equipment
| Parameter | Specification |
|---|---|
| Maximum Processing Width | ≤780mm |
| Processing Thickness | 0.5–80mm |
| Minimum Part Size | 50mm × 50mm |
| Total Power | 22KW |
| Sanding Roller Brush Size | Φ300mm × 300mm |
| Conveyor Speed | 0.5–6m/min (Variable Frequency Adjustable) |
| Roller Brush Speed | 8–26m/s (Variable Frequency Adjustable) |
| Planetary Rotation Speed | 1–15r/min (Variable Frequency Adjustable) |
| Planetary Rotation Axle Heads | 1 |
| Planetary Self-Rotation Axle Heads | 4 |
| Material Thickness Servo Adjustment Precision | 0.01mm |
| Grinding Consumables | Roller Brush |
| Dust Extraction Air Volume | 3000m³/h |
| Dimensions (L × W × H) | 2350mm × 1750mm × 2150mm |
| Weight | Approx. 1.6T |
Rotary Brush Dry Machine for Deburring, Finishing, Edge Radiusing, Laser Oxide Removal, and Heavy Slag Removal
The Rotary Brush Dry Machine is the ultimate solution for manufacturers seeking precision and high-quality results in metal finishing. Whether you are processing flame-cut, plasma-cut, or laser-cut metal parts, this machine offers a versatile approach to a range of essential tasks, including deburring, finishing, edge radiusing, laser oxide removal, and heavy slag removal. Designed for high-performance and efficiency, it ensures a superior finish for metal components, making it an indispensable tool for industries that demand premium products such as automotive, aerospace, electronics, and general manufacturing.
The Rotary Brush Dry Machine is equipped with eight abrasive flap brushes that work together to deliver consistent and uniform deburring across a wide range of materials. The brushes rotate in multiple directions, ensuring that each part of the material receives thorough and even treatment, making it ideal for both small and large metal pieces. The multiple brush system provides enhanced coverage and more precise results compared to conventional deburring methods.
Deburring: The machine utilizes four rotating brushes to effectively remove burrs and sharp edges from metal parts. This helps to eliminate any imperfections left after cutting or punching processes, ensuring that the finished part is smooth and safe to handle. The rotating brushes work efficiently to clean and round the edges of the material, preventing the need for additional manual labor.
Edge Rounding: One of the standout features of this machine is its ability to produce a precise edge radius. Even sharp edges can be perfectly rounded, which is critical for ensuring the safe and functional use of metal parts in a variety of applications. Whether you are working with stainless steel, aluminum, or titanium, the machine can handle different materials with ease, leaving smooth and uniform edges.
Finishing: The Rotary Brush Dry Machine comes equipped with a Scotch-Brite belt, a well-known abrasive material that is used to give metal parts a superior finish. The belt provides a satin or matte finish that not only improves the aesthetics of the material but also enhances its corrosion resistance and durability. This finishing process is ideal for industries where the visual appearance and longevity of parts are important, such as medical devices, aerospace components, and high-end consumer products.
Laser Oxide Removal: The machine also features an effective mechanism for laser oxide removal. This process is critical for eliminating the oxide layer that forms on metal surfaces after laser cutting. The machine uses a combination of abrasive brushes and rotational force to remove these contaminants without damaging the base material. This ensures that the metal parts maintain their integrity and are ready for subsequent processes like welding or coating.
Heavy Slag Removal: The 42 Series RB machine is particularly adept at removing heavy slag from flame- or plasma-cut parts. Slag can significantly affect the quality of the metal surface, creating rough spots or unevenness. The machine works efficiently to clear away slag, leaving a clean, smooth, and uniformly rounded edge that is essential for the next steps in production. This feature makes the Rotary Brush Dry Machine an essential tool for manufacturers who deal with parts cut by flame or plasma cutting methods.
The Rotary Brush Dry Machine is designed to achieve consistent, high-quality results. By incorporating multiple rotating brushes and abrasive tools, it ensures that the deburring, edge radiusing, and finishing processes are executed with precision. This leads to parts with clean, smooth edges and a professional, polished finish. The machine delivers uniform results every time, which is crucial for manufacturers who need to maintain strict quality standards for products like automotive components, medical devices, and precision machinery parts.
By automating critical tasks like deburring, finishing, and slag removal, the Rotary Brush Dry Machine significantly reduces the need for manual labor. This not only saves time but also increases overall productivity. With the machine's ability to process large quantities of parts quickly and efficiently, manufacturers can meet high production demands without compromising on quality.
The use of a dry machine eliminates the need for additional consumables such as oils or water, which are often used in traditional deburring and finishing processes. This reduces the overall operational costs and makes the Rotary Brush Dry Machine an environmentally friendly option. Additionally, the machine is designed for minimal maintenance, further reducing downtime and costs associated with repairs and upkeep.
The machine can be easily customized to handle different materials and part sizes. Whether you are processing small metal parts or larger sheets, the Rotary Brush Dry Machine can be adjusted to accommodate the specific requirements of your manufacturing process. The variable speed settings allow users to fine-tune the machine’s performance based on the material type and desired finish, providing flexibility for different applications.
The Rotary Brush Dry Machine is suitable for a wide range of industries that require precise deburring, finishing, and edge conditioning:
Automotive Industry: Ideal for removing sharp edges and finishing parts used in vehicle manufacturing, ensuring smooth components for assembly and safety.
Aerospace: Perfect for processing precision metal parts, including those made from aluminum and titanium, used in aircraft and spacecraft.
Electronics: Used for cleaning and deburring delicate metal parts for consumer electronics, providing a smooth and uniform finish.
Medical Devices: Ensures that medical-grade parts meet the strict standards for safety and performance by removing burrs and finishing metal surfaces.
General Manufacturing: Ideal for mass production of metal components requiring uniform edge rounding, deburring, and polishing.
Number of Abrasive Brushes: 8 (for multi-directional rotation)
Brush Type: Abrasive flap brushes and Scotch-Brite belts
Speed Settings: Adjustable for varying materials and finishes
Machine Dimensions: Customizable to suit production space requirements
Power Supply: 380V, 50/60Hz
Dust Extraction: Built-in industrial dust collection system
Weight: Heavy-duty, designed for high-performance tasks
Medical Metal Parts: Surgical tools, implants, and other precision components.
Sheet Metal: Laser-cut, flame-cut, or plasma-cut parts.
Industrial Use: Automotive, aerospace, and high-precision fabrication.
High Efficiency: Automates processes to save time and labor.
Versatility: Capable of handling a wide range of materials, including stainless steel, aluminum, and titanium.
User-Friendly Design: Intuitive controls and adjustable settings for precise operations.
Eco-Friendly Solutions: Integrated dust collection and energy-efficient operation.
Parameters of the equipment
| Parameter | Specification |
|---|---|
| Maximum Processing Width | ≤780mm |
| Processing Thickness | 0.5–80mm |
| Minimum Part Size | 50mm × 50mm |
| Total Power | 22KW |
| Sanding Roller Brush Size | Φ300mm × 300mm |
| Conveyor Speed | 0.5–6m/min (Variable Frequency Adjustable) |
| Roller Brush Speed | 8–26m/s (Variable Frequency Adjustable) |
| Planetary Rotation Speed | 1–15r/min (Variable Frequency Adjustable) |
| Planetary Rotation Axle Heads | 1 |
| Planetary Self-Rotation Axle Heads | 4 |
| Material Thickness Servo Adjustment Precision | 0.01mm |
| Grinding Consumables | Roller Brush |
| Dust Extraction Air Volume | 3000m³/h |
| Dimensions (L × W × H) | 2350mm × 1750mm × 2150mm |
| Weight | Approx. 1.6T |
