DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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40NL/min 95%-99.999% laser welding nitrogen generator for laser welding system

ZHN-02L Industrial Nitrogen Generator for laser welding machines
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  • ZHN-02L

Industrial Nitrogen Generators for Laser Welding

激光焊接ZHN-02-PLC-01

ZHN-L Series Laser Welding Nitrogen Generators

ZHN-02L Laser Welding Nitrogen Generator

Overview

The ZHN-02L Laser Welding Nitrogen Generator is a high-performance, medium-capacity on-site nitrogen production system designed specifically for laser welding applications. With a nitrogen output of 40 NL/min and a purity range from 95% to 99.999%, it ensures a stable, reliable, and cost-effective nitrogen supply for manufacturing facilities and workshops.
This unit integrates advanced gas separation technology, a robust control system, and an easy-to-use interface, making it the ideal solution for companies looking to improve welding quality, reduce operational costs, and eliminate dependence on bottled nitrogen deliveries.


Key Advantages

  • On-Demand Nitrogen Supply – No delays, no running out of gas during production.

  • High Purity Output – Adjustable purity from 95% up to 99.999% to suit various materials and welding requirements.

  • Cost Savings – Eliminates recurring cylinder rental, transportation, and refilling costs.

  • Stable Flow Rate – Consistent nitrogen delivery of 40 NL/min for uninterrupted welding.

  • Compact and Durable Design – Small footprint, heavy-duty construction for long service life.


Main Features

1. PLC Intelligent Control

Equipped with an advanced Programmable Logic Controller (PLC), the ZHN-02L offers intelligent, fully automated operation.

  • Real-time monitoring of purity, pressure, and flow

  • Automatic system adjustment for efficiency and stability

  • Integrated alarm system for maintenance reminders and fault detection

  • Optimized energy usage to reduce operational costs


2. Built-in Refrigerated Air Dryer

Moisture can damage welding quality and nitrogen separation equipment. The built-in refrigerated air dryer ensures:

  • Dry compressed air before entering the nitrogen separation system

  • Prevention of oxidation and contamination in welding

  • Extended lifespan of filters and membranes


3. Triple Filtration System

The ZHN-02L is equipped with three stages of filtration to achieve ultra-pure nitrogen:

  1. Pre-Filter: Removes large particles, water, and oil mist

  2. Fine Filter: Eliminates smaller particles and oil aerosols

  3. High-Efficiency Filter: Guarantees nitrogen purity for critical welding applications


4. Automatic Drainage System

Automatic condensate drainage minimizes manual maintenance and prevents moisture accumulation in the system, ensuring stable long-term operation.


5. Direct Air Compressor Connection

The generator can be connected directly to an existing air compressor for immediate nitrogen production, reducing installation time and eliminating the need for external storage tanks.


6. 7-Inch Multilingual Touchscreen

An industrial-grade, full-color touchscreen provides:

  • Real-time system status and performance data

  • Quick access to settings and controls

  • Multilingual support for international operations

  • Easy-to-use interface for operators at any skill level


Technical Specifications

Model Nitrogen Flow Rate Nitrogen Purity Intake Pressure Nitrogen Pressure Air:Nitrogen Ratio Power Supply Voltage Frequency Rated Intake Weight (kg) Dimensions (mm)
ZHN-02L 40 NL/min 95% – 99.999% 0.6 – 0.8 MPa 0.5 – 0.8 MPa 5.6 : 1 236 W AC 190–240 V 50–60 Hz 3.1 m³/min 140 580×590×1310

Applications in Laser Welding

The ZHN-02L is designed for a wide range of laser welding environments, including:

  • Fiber Laser Welding Machines – Consistent nitrogen protection for high-precision joints.

  • Handheld Laser Welders – Portable nitrogen support for small-batch and repair welding.

  • Robotic Welding Cells – Stable gas supply for automated production lines.

  • Special Material Welding – Stainless steel, aluminum alloys, titanium, and more.

Benefits in welding applications:

  • Oxidation Prevention: Protects molten metal from reacting with oxygen during welding.

  • Improved Weld Appearance: Produces smoother, shinier weld beads.

  • Reduced Porosity: Enhances weld strength by minimizing gas bubbles.

  • Consistent Quality: Ensures repeatable results for every weld.


Why Choose the ZHN-02L Over Gas Cylinders?

ZHN-02L Nitrogen Generator Traditional Gas Cylinders
On-demand nitrogen production Limited gas supply, risk of shortages
Adjustable purity (95–99.999%) Fixed purity from supplier
No transportation costs Ongoing delivery and rental fees
Low operating cost High recurring cost per cylinder
Compact footprint Requires storage space for multiple cylinders

Installation & Operation

The ZHN-02L is plug-and-play with minimal installation requirements:

  1. Connect to your compressed air source.

  2. Connect nitrogen outlet to the welding machine.

  3. Power on and select desired purity and flow.

Once started, the PLC system automatically manages production, maintaining optimal purity and flow without manual adjustments.


Maintenance & Service

The ZHN-02L is designed for low-maintenance operation:

  • Filter replacements are quick and tool-free

  • Automatic condensate drainage reduces manual intervention

  • Long-life components minimize downtime

  • Diagnostic functions help identify issues before they affect production

Our global after-sales network offers technical support, spare parts, and training to ensure your equipment always performs at its best.

激光焊接ZHN-02-PLC-02

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About Company

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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