1000mm Sanding And Deburring Machine for Sanding Deburring Edge Rounding And Finishing Metal Parts of Laser Cutting Punching

Main Processing Scope of the Equipment

1. Processing Products:

• Carbon Steel

• Stainless Steel

• Aluminum Plate

• Copper Plate

• Non-ferrous Metals (Various Types)

2. Equipment Functions:
   This machine combines a dry sanding belt with six universal sanding roller brush units, primarily designed for:

   It efficiently removes burrs from processes such as stamping, shearing, laser cutting, plasma cutting, and flame cutting, achieving a small R-arc effect on edges and holes. The processing is safe, reliable, and ensures the workpiece achieves perfect quality.

• Edge Deburring

• Hole Deburring

• Metal Plate Hairline Finishing

• Deoxidation Skin Removal

• Polishing

Working Principle of the Equipment

1. Initial Stage:
   The equipment first uses a sanding belt station to remove large burrs and slag particles on the surface of the workpiece.

2. Secondary Processing:
   The workpiece is then processed through six universal sanding roller brush units. These brushes work by:

• Rotating in opposite directions.

• Moving the workpiece across the rollers to perform high-speed centrifugal grinding, scraping, cutting, and filing.
  This ensures that burrs are completely removed, and R-angle is uniformly applied along the edges and inner holes of the workpiece.

3. Independent Operation of Stations:

• The sanding belt station can independently handle tasks such as metal hairline finishing, polishing, peeling, and slag removal.

• The sanding roller brush station can independently perform 360-degree deburring, ensuring complete removal of burrs, particularly for laser-cut or CNC-punched sheet metal parts. It’s especially useful for coated materials as it avoids damaging the coating.

4. Special Workpieces:
   The equipment can process special workpieces without causing any damage to them, thanks to its soft abrasive wire designed to address burr removal without impacting the surface, even when working on coated sheet metals.

5. Vacuum System:
   A vacuum adsorption system holds the workpieces firmly in place, making it possible to process parts as small as 50mm x 50mm without tooling. The vacuum system ensures that the parts are stable during processing.

6. Dust Collection and Environmental Protection:
   The equipment is equipped with a wet vacuum dust collection system, which:

• Reduces safety risks.

• Efficiently handles grinding dust through high-pressure fans and water-spraying dust chambers.

• Filters and absorbs dust, releasing clean air into the environment, ensuring a safe and clean working environment while recycling the metal powder for environmental protection.

Advantages of Using the Equipment

1. Increased Production Efficiency:
   Continuous feeding processing can meet high-volume order requirements.

2. Improved Product Quality:
   The consistency of the processed workpieces is better than manual handling, providing superior surface treatment results.

3. Cost Savings:
   The cost per unit area of processing is significantly lower than manual labor.

4. Safety and Environmental Protection:
   The dust absorption system ensures a safer working environment and promotes eco-friendly operations.

1000mm Sanding and Deburring Machine

1. Processing Width: 1000mm

• This width is ideal for handling medium to large workpieces and is commonly used for parts with a width of up to 1000mm. The larger width capacity allows for better versatility in processing various shapes and sizes of metal sheets or components.

2. Deburring and Edge Rounding

• The machine is equipped with abrasive belts, brushes, or grinding discs designed to remove burrs from the edges and surfaces of metal parts, typically formed during cutting, punching, or shearing processes.

• Edge rounding can be performed with specialized brushes or sanding units, providing a smooth, rounded edge, often with a radius of up to 2mm.

• Some machines allow for 360° processing of edges, ensuring all corners and contours are uniformly treated.

3. Sanding and Surface Finishing

• A sanding station typically uses abrasive belts for surface graining, polishing, or finishing. The abrasive belt speed and pressure can be adjusted to meet the material requirements, whether for light sanding or more intensive finishing.

• The belt configuration can also be set for specific surface finishes, such as matte, satin, or brushed finishes, and can be used for a variety of materials such as stainless steel, carbon steel, aluminum, and copper.

4. Adjustable Processing Parameters

• The machine can be equipped with adjustable sanding belt speeds (typically ranging from 18m/s to 20m/s or more), and variable feed speeds (from 0.5 m/min to 6 m/min). These allow for precise control over the surface finish, depending on the material and the degree of deburring or sanding needed.

• Brush speeds can also be adjusted to ensure optimal processing for specific tasks like deburring, oxide removal, and edge rounding.

5. Conveyor System

• A robust conveyor system is used to move the workpieces through the machine, typically with vacuum hold-down to secure the workpieces, especially smaller parts.

• The conveyor can be fitted with an adjustable height and speed control to suit varying part thicknesses and processing needs.

6. Dust Extraction and Environmental Safety

• These machines come with an integrated dust extraction system to capture harmful dust and debris produced during sanding and deburring.

• Dust extraction capacities typically range from 3000 m³/h to 5000 m³/h or higher, ensuring the working environment remains clean and safe.

7. Machine Construction and Precision

• High-precision servo-driven adjustments are available for thickness control, ensuring parts are processed uniformly and accurately. The precision of adjustments can be as fine as 0.01mm.

• Machines are typically designed with sturdy, vibration-resistant frames to ensure consistent results and long service life.

8. Multiple Heads or Stations

• Some 1000mm sanding and deburring machines may feature multiple working heads, such as abrasive belt heads, rotary brushes, and orbital brushes, to tackle different deburring or finishing tasks simultaneously.

• Rotary brush heads may be used for 360° deburring and edge rounding, while the abrasive belt head can handle more intensive surface grinding or finishing.

9. Touchscreen Control Panel

• Most modern sanding and deburring machines come with a user-friendly touchscreen control panel, allowing operators to easily set parameters like feed speed, brush speed, abrasive belt pressure, and more.

• The control panel typically includes presets for commonly used processing tasks, simplifying the operation for repetitive jobs.

main technical parameters of the equipment: