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| Quantity: | |
|---|---|
WL40/1500
The Electro-Hydraulic Servo Press Brake is a sophisticated and versatile machine designed for precision bending in the sheet metal forming industry. It integrates advanced hydraulic and electrical technologies to provide precise, energy-efficient, and user-friendly bending operations. Below are the key features and specifications that define its performance and capability.
Welded Machine Structure:The machine features an overall welded structure that has undergone annealing vibration stress relief treatment to eliminate internal stress and prevent deformation. This ensures the machine's stability, even under heavy loads, and contributes to high precision bending.
Hydraulic or Wedge Compensation Mechanism:It is equipped with a hydraulic or wedge deflection compensation system, controlled by the CNC system. This ensures that the machine compensates for deflection during the bending process, maintaining uniformity and precision in every bend.
Precision Grating Scale:The press brake is fitted with a precision grating scale from HEIDENHAIN, a world-renowned manufacturer of linear encoders. This ensures accurate monitoring of the machine's downward movement and enhances the overall positioning accuracy during operation.
Independent Cylinder Control:The oil cylinders in the press brake can be controlled independently, allowing for individual adjustments to each cylinder. This improves the machine’s flexibility and makes it capable of adapting to various types of sheet metal and bending operations.
System-Controlled Parameters:Key parameters such as holding time, stroke position, and cycle counts are controlled through the system, allowing for highly customizable and automated operations.
Flexible Motion Control:The machine utilizes electro-hydraulic proportional control for precise bending operations. The sliding block can operate in various modes, including jog, single stroke, continuous, mid-stop, hold pressure, rapid descent, and slow descent, all governed by a seamless integration of electrical and hydraulic systems.
Advanced Positioning and Control:The machine uses servo control for precise positioning, ensuring high accuracy during operations. The rear positioning system employs full servo control, providing superior repeatability and high-precision results.
High Precision and Repeatability:
Positioning accuracy: ±0.01mm
Repeat positioning accuracy: ±0.01mm
Bend angle accuracy: ±30’/full length
Rear gauge repeat positioning accuracy: ±0.01mm
User-Friendly Interface:The machine features a clear and simple interface, with large buttons and touch-screen operation that ensures ease of use. The user interface is intuitive and facilitates fast setup and operation, ideal for both novice and experienced operators.
Efficient Bending Programming:The machine’s programming system is optimized for high-volume production, with capabilities for efficient bending cycle management. It allows for quick programming through 2D graphic programming and EasyBend pages for single-step bending.
Automatic Simulation and Calculation:The press brake features an automatic bending sequence simulation, which calculates the most optimal bending process. This includes:
Automatic calculation of pressure-deflection compensation.
Automatic calculation of upper die depth.
Automatic calculation of bending angles and rear gauge positioning.
Pressure and Deflection Compensation:The system automatically compensates for pressure and deflection during the bending process, adjusting parameters to ensure consistent results across different workpieces and material thicknesses.
Energy Efficiency:The electro-hydraulic servo system ensures energy efficiency, with proportional valves and servo motors providing precise and variable energy output based on the actual requirements of the bending operation. This helps reduce energy consumption compared to traditional hydraulic systems.
Multi-Language Support:The machine’s interface supports multiple languages, providing greater accessibility for operators worldwide.
USB Interface for Data Management:The machine includes a USB interface, making it easy to back up data, update software, and transfer programs between different devices for seamless operation.
Standard Tooling:The press brake is equipped with standard upper and lower dies, where the lower die features a stacked square structure with grooves of two different widths, allowing for bending of different thicknesses of sheet metal. The groove width is generally set to 6-8 times the thickness of the workpiece, depending on the material and bending requirements.
Deflection Compensation Device:The machine features a deflection compensation device installed on the worktable. It compensates for the elastic deformation of the slider and worktable during bending. The compensation system calculates automatically based on the input material thickness and length but can also be manually adjusted based on the operator’s experience.
Quick-Clamping Upper Die:The upper die is equipped with a quick-clamping mechanism, allowing for easy and rapid tool changes. It also features segmented sections, which can be adjusted based on the specific bending needs.
Tool Adjustment:Tool adjustments are made easy with built-in features for precise alignment. The machine is designed for quick changes of the upper and lower dies, enabling faster setup times for different bending tasks.
Rear Gauge Positioning:The rear gauge system uses AC servo motors from Yaskawa (Japan), providing high-speed and high-precision positioning. The gauge ensures that workpieces are accurately positioned during bending, improving efficiency and repeatability.
| Parameter | WL-40/1500 | WL-100/2500 | WL-100/3200 | WL-100/4100 | WL-160/3200 | WL-160/4100 | WL-200/3200 | WL-200/4100 | WL-200/5000 | WL-200/6000 | WL-250/3200 | WL-250/4100 | WL-250/5000 | WL-250/6000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Bending Force (KN) | 400 | 1000 | 1000 | 1000 | 1600 | 1600 | 2000 | 2000 | 2000 | 2000 | 2500 | 2500 | 2500 | 2500 |
| Bending Length (mm) | 1500 | 2500 | 3200 | 4100 | 3200 | 4100 | 3200 | 4100 | 5000 | 6000 | 3200 | 4100 | 5000 | 6000 |
| Max Opening Height (mm) | 400 | 460 | 460 | 460 | 460 | 460 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 |
| Stroke (mm) | 160 | 200 | 200 | 200 | 200 | 200 | 240 | 240 | 240 | 240 | 240 | 250 | 250 | 250 |
| Motor Power (kW) | 4 | 7.5 | 7.5 | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 18.5 | 18.5 | 22 | 22 |
| Weight (kg) | 3800 | 7500 | 9800 | 11500 | 11800 | 13800 | 14700 | 16000 | 20500 | 25000 | 15000 | 18000 | 25100 | 29800 |
High Precision Control System
This press brake is typically equipped with Swiss CYBELEC DNC systems or Dutch DELEM series control systems, which incorporate advanced CNC technology to precisely control the bending angle, position, speed, and other parameters, ensuring high processing accuracy and production efficiency.
Advanced Transmission System
It is equipped with Japanese Yaskawa servo motors and Taiwan Hiwin ball screws for the transmission system. This combination ensures precise control of the ram movement and improves the stability and accuracy of the machine’s operations by minimizing transmission errors.
Efficient Hydraulic System
The hydraulic system uses components from Germany’s BOSCH brand, which provides efficient energy conversion and stable working pressure. This ensures stable operation during the bending process and high productivity.
High-Quality Electrical Components
The press brake uses electrical components from France’s Schneider, ensuring high reliability and long service life, which helps in maintaining stable machine operation.
Durable Seals
Seals from France’s STARK (SDA) are used, offering excellent wear resistance and high-temperature tolerance, ensuring the hydraulic system remains stable over long periods.
Accurate Linear Scales
The press brake is equipped with German HEIDENHAIN linear scales to monitor the downward position of the ram with high precision, providing accurate feedback and ensuring the bending process maintains its precision.
The Electro-Hydraulic Servo CNC Press Brake is primarily used in the manufacturing of high-precision sheet metal products such as:
LCD TV frames
Precision electronic enclosures
Automotive parts
Aerospace components
General sheet metal fabrication
The Electro-Hydraulic Servo Press Brake is widely used in various industries, including:
Automotive Manufacturing: For bending metal parts like body panels, brackets, and chassis components.
Aerospace: For bending lightweight yet durable materials such as aluminum and titanium in aircraft manufacturing.
Construction: For fabricating structural components such as beams and frames.
HVAC and Electrical Equipment: For bending sheet metal used in ducts, electrical enclosures, and other systems.
General Metal Fabrication: Ideal for custom sheet metal work and prototypes requiring high precision.
The Electro-Hydraulic Servo Press Brake is a sophisticated and versatile machine designed for precision bending in the sheet metal forming industry. It integrates advanced hydraulic and electrical technologies to provide precise, energy-efficient, and user-friendly bending operations. Below are the key features and specifications that define its performance and capability.
Welded Machine Structure:The machine features an overall welded structure that has undergone annealing vibration stress relief treatment to eliminate internal stress and prevent deformation. This ensures the machine's stability, even under heavy loads, and contributes to high precision bending.
Hydraulic or Wedge Compensation Mechanism:It is equipped with a hydraulic or wedge deflection compensation system, controlled by the CNC system. This ensures that the machine compensates for deflection during the bending process, maintaining uniformity and precision in every bend.
Precision Grating Scale:The press brake is fitted with a precision grating scale from HEIDENHAIN, a world-renowned manufacturer of linear encoders. This ensures accurate monitoring of the machine's downward movement and enhances the overall positioning accuracy during operation.
Independent Cylinder Control:The oil cylinders in the press brake can be controlled independently, allowing for individual adjustments to each cylinder. This improves the machine’s flexibility and makes it capable of adapting to various types of sheet metal and bending operations.
System-Controlled Parameters:Key parameters such as holding time, stroke position, and cycle counts are controlled through the system, allowing for highly customizable and automated operations.
Flexible Motion Control:The machine utilizes electro-hydraulic proportional control for precise bending operations. The sliding block can operate in various modes, including jog, single stroke, continuous, mid-stop, hold pressure, rapid descent, and slow descent, all governed by a seamless integration of electrical and hydraulic systems.
Advanced Positioning and Control:The machine uses servo control for precise positioning, ensuring high accuracy during operations. The rear positioning system employs full servo control, providing superior repeatability and high-precision results.
High Precision and Repeatability:
Positioning accuracy: ±0.01mm
Repeat positioning accuracy: ±0.01mm
Bend angle accuracy: ±30’/full length
Rear gauge repeat positioning accuracy: ±0.01mm
User-Friendly Interface:The machine features a clear and simple interface, with large buttons and touch-screen operation that ensures ease of use. The user interface is intuitive and facilitates fast setup and operation, ideal for both novice and experienced operators.
Efficient Bending Programming:The machine’s programming system is optimized for high-volume production, with capabilities for efficient bending cycle management. It allows for quick programming through 2D graphic programming and EasyBend pages for single-step bending.
Automatic Simulation and Calculation:The press brake features an automatic bending sequence simulation, which calculates the most optimal bending process. This includes:
Automatic calculation of pressure-deflection compensation.
Automatic calculation of upper die depth.
Automatic calculation of bending angles and rear gauge positioning.
Pressure and Deflection Compensation:The system automatically compensates for pressure and deflection during the bending process, adjusting parameters to ensure consistent results across different workpieces and material thicknesses.
Energy Efficiency:The electro-hydraulic servo system ensures energy efficiency, with proportional valves and servo motors providing precise and variable energy output based on the actual requirements of the bending operation. This helps reduce energy consumption compared to traditional hydraulic systems.
Multi-Language Support:The machine’s interface supports multiple languages, providing greater accessibility for operators worldwide.
USB Interface for Data Management:The machine includes a USB interface, making it easy to back up data, update software, and transfer programs between different devices for seamless operation.
Standard Tooling:The press brake is equipped with standard upper and lower dies, where the lower die features a stacked square structure with grooves of two different widths, allowing for bending of different thicknesses of sheet metal. The groove width is generally set to 6-8 times the thickness of the workpiece, depending on the material and bending requirements.
Deflection Compensation Device:The machine features a deflection compensation device installed on the worktable. It compensates for the elastic deformation of the slider and worktable during bending. The compensation system calculates automatically based on the input material thickness and length but can also be manually adjusted based on the operator’s experience.
Quick-Clamping Upper Die:The upper die is equipped with a quick-clamping mechanism, allowing for easy and rapid tool changes. It also features segmented sections, which can be adjusted based on the specific bending needs.
Tool Adjustment:Tool adjustments are made easy with built-in features for precise alignment. The machine is designed for quick changes of the upper and lower dies, enabling faster setup times for different bending tasks.
Rear Gauge Positioning:The rear gauge system uses AC servo motors from Yaskawa (Japan), providing high-speed and high-precision positioning. The gauge ensures that workpieces are accurately positioned during bending, improving efficiency and repeatability.
| Parameter | WL-40/1500 | WL-100/2500 | WL-100/3200 | WL-100/4100 | WL-160/3200 | WL-160/4100 | WL-200/3200 | WL-200/4100 | WL-200/5000 | WL-200/6000 | WL-250/3200 | WL-250/4100 | WL-250/5000 | WL-250/6000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Bending Force (KN) | 400 | 1000 | 1000 | 1000 | 1600 | 1600 | 2000 | 2000 | 2000 | 2000 | 2500 | 2500 | 2500 | 2500 |
| Bending Length (mm) | 1500 | 2500 | 3200 | 4100 | 3200 | 4100 | 3200 | 4100 | 5000 | 6000 | 3200 | 4100 | 5000 | 6000 |
| Max Opening Height (mm) | 400 | 460 | 460 | 460 | 460 | 460 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 |
| Stroke (mm) | 160 | 200 | 200 | 200 | 200 | 200 | 240 | 240 | 240 | 240 | 240 | 250 | 250 | 250 |
| Motor Power (kW) | 4 | 7.5 | 7.5 | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 18.5 | 18.5 | 22 | 22 |
| Weight (kg) | 3800 | 7500 | 9800 | 11500 | 11800 | 13800 | 14700 | 16000 | 20500 | 25000 | 15000 | 18000 | 25100 | 29800 |
High Precision Control System
This press brake is typically equipped with Swiss CYBELEC DNC systems or Dutch DELEM series control systems, which incorporate advanced CNC technology to precisely control the bending angle, position, speed, and other parameters, ensuring high processing accuracy and production efficiency.
Advanced Transmission System
It is equipped with Japanese Yaskawa servo motors and Taiwan Hiwin ball screws for the transmission system. This combination ensures precise control of the ram movement and improves the stability and accuracy of the machine’s operations by minimizing transmission errors.
Efficient Hydraulic System
The hydraulic system uses components from Germany’s BOSCH brand, which provides efficient energy conversion and stable working pressure. This ensures stable operation during the bending process and high productivity.
High-Quality Electrical Components
The press brake uses electrical components from France’s Schneider, ensuring high reliability and long service life, which helps in maintaining stable machine operation.
Durable Seals
Seals from France’s STARK (SDA) are used, offering excellent wear resistance and high-temperature tolerance, ensuring the hydraulic system remains stable over long periods.
Accurate Linear Scales
The press brake is equipped with German HEIDENHAIN linear scales to monitor the downward position of the ram with high precision, providing accurate feedback and ensuring the bending process maintains its precision.
The Electro-Hydraulic Servo CNC Press Brake is primarily used in the manufacturing of high-precision sheet metal products such as:
LCD TV frames
Precision electronic enclosures
Automotive parts
Aerospace components
General sheet metal fabrication
The Electro-Hydraulic Servo Press Brake is widely used in various industries, including:
Automotive Manufacturing: For bending metal parts like body panels, brackets, and chassis components.
Aerospace: For bending lightweight yet durable materials such as aluminum and titanium in aircraft manufacturing.
Construction: For fabricating structural components such as beams and frames.
HVAC and Electrical Equipment: For bending sheet metal used in ducts, electrical enclosures, and other systems.
General Metal Fabrication: Ideal for custom sheet metal work and prototypes requiring high precision.
