DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

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60NL/min 95%-99.999% Nitrogen Making Machine for Laser Welding Machines

ZHN-03L Industrial Nitrogen Generator for laser welding machines
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  • ZHN-03L

Industrial Nitrogen Generators for Laser Welding

激光焊接ZHN-02-PLC-01

ZHN-L Series Laser Welding Nitrogen Generators

ZHN-03L 60NL/min High Purity Nitrogen Making Machine for Laser Welding Machines

Overview

The ZHN-03L Nitrogen Making Machine is a high-capacity, high-purity nitrogen generator engineered for modern laser welding applications. Delivering 60 NL/min of nitrogen gas with a purity adjustable between 95% and 99.999%, it ensures a continuous, on-demand, and cost-effective supply of nitrogen directly at your facility.
This industrial-grade nitrogen generator eliminates the need for costly bottled nitrogen deliveries, reduces downtime, and provides a stable gas supply for optimal welding quality. With intelligent PLC control, integrated air drying and filtration systems, and a user-friendly interface, the ZHN-03L is designed to meet the rigorous demands of manufacturing workshops, metal fabrication plants, and large-scale production lines.


Key Features & Advantages

1. High Capacity for Industrial Production

With an output of 60NL/min, the ZHN-03L is ideal for high-volume welding operations, including robotic welding cells and multi-machine setups.

  • Supports multiple welding stations simultaneously

  • Maintains stable nitrogen flow under heavy-duty usage

  • Reduces operational interruptions caused by gas shortages


2. Adjustable High Purity (95% – 99.999%)

Different welding materials and applications require different nitrogen purity levels. The ZHN-03L offers flexible purity settings to match your needs:

  • 95%-98% for general welding where cost efficiency is prioritized

  • 99%-99.999% for critical welding jobs that demand maximum protection against oxidation and discoloration


3. PLC Intelligent Control System

An advanced Programmable Logic Controller (PLC) ensures fully automated, stable, and energy-efficient operation:

  • Monitors flow rate, purity, and pressure in real-time

  • Automatically adjusts system performance to match demand

  • Provides alarm notifications for maintenance and fault conditions

  • Saves energy by optimizing compressor and filtration cycles


4. Integrated Refrigerated Air Dryer

Moisture in compressed air can degrade nitrogen purity and damage welding quality. The ZHN-03L integrates a high-performance refrigerated air dryer to:

  • Remove moisture before gas separation

  • Prevent oxidation and contamination during welding

  • Prolong the life of filters and separation modules


5. Triple Filtration System for Ultra-Clean Gas

The ZHN-03L uses a three-stage filtration process to guarantee ultra-pure nitrogen:

  1. Primary Filter: Removes large particles, dust, and water droplets

  2. Fine Filter: Captures micro-particles and oil aerosols

  3. High-Efficiency Filter: Ensures the nitrogen meets high-purity standards for sensitive welding applications


6. Automatic Condensate Drainage

An automatic drainage system discharges accumulated moisture without manual intervention, reducing maintenance time and keeping the system in optimal condition.


7. Direct Air Compressor Integration

Designed for easy installation, the ZHN-03L connects directly to your existing air compressor for immediate nitrogen production—no external storage tanks required.


8. 7-Inch Multilingual Touchscreen

The user-friendly touchscreen provides:

  • Real-time operational data

  • Easy access to system settings

  • Multi-language interface for global use

  • Step-by-step troubleshooting guidance


Technical Specifications

Model Nitrogen Flow Rate Nitrogen Purity Intake Pressure Nitrogen Pressure Air:Nitrogen Ratio Power Supply Voltage Frequency Rated Intake Weight (kg) Dimensions (mm)
ZHN-03L 60 NL/min 95% – 99.999% 0.6 – 0.8 MPa 0.5 – 0.8 MPa 5.9 : 1 170 W AC 190–240 V 50–60 Hz 3.1 m³/min 168 580×590×1310

Applications in Laser Welding

The ZHN-03L is widely used in:

  • Fiber Laser Welding Machines – For high-precision welding with clean and strong joints

  • Handheld Laser Welders – Stable nitrogen supply for mobile welding jobs

  • Robotic Welding Lines – Continuous, high-purity nitrogen for automated production

  • Specialty Welding – Ideal for stainless steel, aluminum, titanium, and other reactive metals

Performance Benefits in Welding:

  • Oxidation Prevention: Protects molten welds from oxygen exposure

  • Improved Appearance: Produces bright, smooth, and consistent weld seams

  • Reduced Porosity: Minimizes trapped gases for stronger welds

  • Repeatable Quality: Stable purity and pressure ensure identical results across batches


Comparison with Cylinder Nitrogen Supply

ZHN-03L Nitrogen Generator Bottled Nitrogen Supply
On-site production, never runs out Limited by delivery schedule
Adjustable purity (95%–99.999%) Fixed purity only
No transport or rental costs High recurring expenses
Minimal storage space required Large storage area for cylinders
Continuous supply for 24/7 operation Frequent changeovers interrupt work

Installation & Operation

The ZHN-03L is plug-and-play:

  1. Connect to your compressed air source

  2. Attach nitrogen outlet to your welding machine

  3. Select desired purity and flow rate on the touchscreen

  4. Start the system and let the PLC handle the rest

The system runs automatically, maintaining the required purity and flow without manual adjustments.


Maintenance & Service

  • Quick Filter Replacement: Tool-free, easy-to-access design

  • Automatic Drainage: Reduces manual intervention

  • Durable Components: Long service life with minimal wear

  • Remote & Local Support: Global technical assistance and spare parts supply


Environmental & Cost Benefits

  • Up to 80% Cost Savings over bottled nitrogen

  • Reduced CO₂ Emissions by eliminating transport trucks

  • No Gas Waste – Produce only what you need, when you need it


Conclusion

The ZHN-03L 60NL/min High Purity Nitrogen Making Machine is the ultimate nitrogen supply solution for medium to large-scale laser welding operations. With adjustable purity, high flow capacity, integrated air treatment, and intelligent control, it delivers consistent welding gas quality while significantly cutting costs and environmental impact.
Whether for a single high-capacity welding line or multiple machines in parallel, the ZHN-03L provides the reliability, performance, and efficiency your production demands.

激光焊接ZHN-02-PLC-02

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DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

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